I had a real battle with microbubbles on my 75G as well. I placed a filter sock over the drain line in the sump, and a second one over the outflow of my skimmer. This reduced maybe 20% of the microbubbles and I just could not determine the primary cause of the problem. I was using an 800G return pump that was fed with a 3/4" spa flex from the sump. The return was all hardline 1" pvc. There were no leaks between sump and pump, or pump and return.
I finally decided that my pump must be cavitating, so I switched to an Iwaki MD20-RT return pump...(a real midget). It's returning about 325gph to the tank, and my microbubble problem is over! I use two seio 820's in the tank to augment flow.