i would go a little bigger on the hole for the siphon break, closer to 3/16" then shut off your power to make sure it all works, if it doesn't then make the hole a 16th bigger, and keep doing that till it works fine.
if you use 3/4 return then use these holes:
9 holes at 1/4"
4 holes at 3/8"
3 holes at 1/2" (it's really 2.25 holes) 2 would cause backpressure so i went one higher.
thank, i put all my DIY stuff on the site for all the fellow reefers to enjoy and maybe get new ideas.
keep us posted how eveything works out on the spraybar.