<a href=showthread.php?s=&postid=14791204#post14791204 target=_blank>Originally posted</a> by ppurcell
first cut the plexi about 1/16" or so narrower than the walls of your tank. That will leave some room for plexi to expand with heat and also allow the silicone to form a seal on three edges. I read once that someone cut their plexi too wide and it pushed out the walls of the tank it was in. I have no idea if that is fish legend or truth though.