Work on lexan sheet

score it a few times w/ straight edge then place a piece of wood under one side and a quick snap should break nice if the blade does not go all the way thru
 
.........and a quick snap should break nice

this is not recommended with Lexan, it is allot more dense then acrylic and you have a greater risk of breaking the entire piece rather then the score mark. Lexan in 1/2" thickness is bulletproof up to a 50 cal.

kc
 
You might not want to use lexan... although more dense, I believe it is more prone to scratching than cell cast acrylic. While you don't need a bulletproof light shield, you DO want it to be scratch resistant.
 
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