Acrylic help please - covering hole in bottom

Benny Z

In Memoriam
I have no idea why, but there is a bulkhead smack dab in the middle of the bottom of my tank. :mad:

What I'd like to do is remove the bulkhead and cover the hole with a spare small square piece 1/2" acrylic.

How do I go about bonding the new small piece of acrylic to the bottom of the tank (also acrylic) over the hole?

Thanks in advance,
Ben
 
Why can't you just plug the bulkhead with PVC cap?
Anyways, if the tank is acrylic, you can get a piece of acrylic and glue in with weldon 16 or 4. Make sure however, the tank is clean and dry.
 
i don't want to put a cap on the bulkhead because i'm afraid the bulkhead will begin leaking over time. probably not, but i'd rather take away the "what if" possibility.

thanks for the advice on the weldon!
 
yup, weldon. better if its a larger peice. assuming your not going bare bottom it wont matter. Id go as big as your comfortable with.
 
ok, will do. i don't have any large pieces of 1/2" acrylic, but i do have a piece maybe 8" square. will that be big enough?

how do i prep the acrylic to make sure it's clean? this is (obviously) a used tank.
 
Benny Z

The hole ( for a bulkhead ) was probably for a closed loop intake or a plenum drain.

To be honest, reinstalling a bulkhead and capping it might be more reliable than trying to glue a plug in place.

I have glued two pieces of perfectly good acrylic together, sandwiched like a laminate, and it formed thousands of tiny cracks ( crazing ).

If you cant be guaranteed to use exactly the same material ( cast vs extruded ), you might have problems.

I'd use the drain for a closed loop & hide the intake screen behind some rock.

Stu
 
stu - the acrylic that i would be using would be recycled acrylic from the same tank.

now i know that sounds very bad at first, but the holes in the top of the tank are extremely small. i am going to cut the openings larger, leaving a 5" bracing around the perimeter and two front to back braces.

outlined here in blue would be the new cut lines. i just measured and i will have a 14" by 9" piece to use.

would you still advise against covering the hole? you can see it in the bottom of the tank. it's currently plugged with silicone. this is how the previous owner had it running.

center.jpg


leftside.jpg


thanks for the help!
 
Here's what I would do. You say you have some scrap left over from the same tank, so it's for sure cast? (If the tank is not made out of cast, I wouldn't bother fixing it) Anyhow, cut your patch, 8" square is fine for a normal sized bukhead hole (around 2" or less, right?) and mark around it where it's going to go on the tank bottom. You could go smaller, maybe 5" square? You need to wet sand that part, start with 320 wet/dry paper, go to 600, then if you're looking for more stuff to do with your time you could use a couple of grades of micromesh, but it's not necessary. Just make sure all the crud is off. I'd put some masking tape around the area, leaving 1/4" or so all the way around. It's not really important if the whole thing is going to be covered up, but you might as well.

Then you should round off the corners of your patch, and if you have a quarter round bit, round off the whole top edge. The reason for this is to not leave any sharp corners exposed; it's possible you might catch one on a rock someday and crack the patch...unlikely, but why take a chance? If you don't have the round over bit, you could do the same thing with a sanding block, it'll just take some time.

For a good strong bond, I'd use weldon #40; it's a two part polimerizing cement. It's MUCH stronger than weldon #16. The #16 might work, but the #40 will definitely do the job and last forever. It's a little hard to find, you might try plastix (I think) in New Mexico. Mix up some of that stuff, and spread it around your area on the tank, and just press on your patch, making sure there's enough of the stuff to squeeze out onto the masking tape. You'll want to pull the tape before the glue hardens. You won't need to clamp it, but you could put a little weight on it if you want, maybe a quart jar of water or something like that. Let it dry for a day and you're done. I know this way of doing it seems a little tedious, but it will really work and you won't have anything to worry about.
 
I would most certainly check with an acrylic tank builder before I enlarged the holes in the top......the manufacturer made them that size for a reason (generally they're as large as can be with a given material).
 
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