That time of year... MAINTAIN YOUR AC UNITS!

Garage1217

GET OFF MY LAWN
Guys, I get so sick of hearing every year "My ac went out and I lost everything!" Don't kill your fish, maintain your stinking AC. It is not hard to do. Lots of online guides. Just PAY ATTENTION TO THE GUIDES ON HOW TO DO THINGS SAFELY!!!! This post is just general information and not intended to be a guide in any way. If you have not worked with AC or home electrical, contact a licensed professional! Again I do not want any of you killing yourself so contact a professional if you are even a little weary! I think we have a good AC tech on our local forum that can help you out as well. garage1217 is not responsible for your death, electrocution, or the burnt smell your loved ones will have to deal with if you get fried. BE SAFE.

Before you start anything, you need to...
- Shut off power in your circuit breaker box to the air handler and condenser. Generally attached to the house next to the outside condenser will be a disconnect. Pull that for additional protection. And if you're really smart, do all of the above and kill power to the whole house by flipping the main breaker. Always check to make sure there is no power to any ac unit by testing with a multimeter.

Crap that generally dies on most AC units and general maintenance...
- Motor capacitor on the condenser. This little gem has a habit of crapping out at the worst possible moment leaving you broiling in the summer heat, cooking your tank and all of its inhabitants. Costs to have an AC company come out in a rush emergency... Anywhere from $200 for a good company to $600+ for a rip off joint. Actual cost of the capacitor? $25-$65. Installation time for a ground based condenser is around 20 minutes. I would change this guy every 4-5 years. I have gotten 7 years out of mine, however upon inspection today, she is leaking which is a sign she is ready to be replaced.

- Contactor. This is basically a big relay that turns on the condenser to put it quickly. The contact points can get pitted and stick over time leaving the condenser assembly running which can seriously damage other components. Ac companies again can charge $200-$600 in an emergency to replace this little gadget. Honest ones charge around $200ish. Cost again for most basic units is around $20-$65. This guy takes a tad longer to replace at around 30 minutes if you are taking your sweet time. I would replace this every time you do a condenser capacitor or 4-5 years just for piece of mind.

- Capacitor in the air handler, usually located in the attic. Just like the outside condenser, the motor in the air handler in the attic has a capacitor. This is the big ugly box with all the duct work coming off of it. Inside the service panel or attached to the motor, you will find a capacitor that, just like the condenser capacitor, needs to be replaced every 4-5 years. This cap was also leaking on mine, a lot worse than my condenser capacitor and may have failed on me this year. This is another one of those $200-$600 jobs if it is an emergency call. Cost is $15 -$65 in general.

General Maintenance....
- Clean your condenser coils (outside unit)!!! Ac companies try to get you when they come over for one of those "free inspections" They will hit you up for a coil cleaning service and charge $100-$300 to do this. I have even heard of one company wanting to charge $499 for a freaking coil cleaning!!!! DIY it runs you about $10-$15 per condenser. Go to home depot and in the air filter section, they sell a decent foaming coil cleaner in a can. A writeup on how to clean it is located here...
http://www.mobilehomerepair.com/articleairconditioner.html

- Clean your evaporator coils! These are what cool the air and are generally located in the big ugly box in the attic. You can generally access them via another bolted on panel on the big box. The side will unbolt and you pull the whole thing off to get to the coils. This one is more of a pain to clean as you do not have the luxury of a garden hose in the attic which is a dumb idea in general. Steps to clean it are located at the bottom of this site. brush it clean to loosen the crap, and vac it out really good with a shop vac. Then, it will take just a single can of coil cleaner (that is made for the evap coils, again found at home depot ) which is the same stuff I use on the outside" condenser coils. I am lucky to have a 80G air compressor so I take an air line up with me, then use cardboard to block the ducts from all the dirt and blow the coils out clean before I use coil cleaner on it. I then button the thing up and run the AC or awhile as the condensation will wash the cleaner from the coils. Coils that are not cleaned will cause you AC to run very inefficiently, costing you a fortune. Can lead to excess wear and tear as everything is running all the time to keep up.
http://www.mobilehomerepair.com/articleairconditioner.html

- Last, Change your freaking air filters on a regular basis! I change mine every 30 days / at the first of every month. AC guys will always tell you to buy the cheapest filters possible. IMO this is to get you to pay for a evap cleaning and duct cleaning every 6 months to a year lol! A good filter(s) will keep massive building from happening on the evap coils. I usually buy 3M allergy filters or the generic allergy filters. They pull a ton of crap out of the air and help keep the evap coils clean. Also, you will not have those nasty balls of dust, lint or whatever hanging out of your airvents around the house. And dust in general is lessened in the house. Worth every penny to me. But with these types of filters, a 30 day replacement maximum is mandatory. If you have stanky nasty air from lots of pets, people or smokers, every 20 days may be required.


Anyways, those are the most common things I see or hear that crap out and ruin you day and wallet. And the most common things you need to maintain. Maybe some real experts can chime in.

Total cost shipped and for parts for my general spring AC maintenance (all original parts and part numbers too!) Again most parts only need to be changed every 4-5 years.
$30.40 shipped for the condenser capacitor
$14.99 shipped for the air handler motor capacitor
$21.99 shipped for the contactor
$4.99 + tax for the coil cleaner x 3 from home depot $14.97 total
$cannot remember the cost on the filters as I bought them in bulk a year ago. Came out to like $6 a filter from memory so say $12 for the change.

Total maintenance at the 4-5 year mark... $94.35. This COULD be over $600-$OUCH if a tech had to come out one visit at a time. And I have the piece of mind that my ac is now a pretty safe bet this year and it was well worth it as a general safeguard for my tank. Crap can happen... motors go out, fuses blow (don't get my started on an ac techs price to replace a 20 cent fuse) or worse, but those items are far more rare than the above.

A good resource for DIY ac repair is located here...
Condenser capacitor:
http://diyhvacrepair.com/RepairScripts/capacitor.php

Contactor replacement:
http://diyhvacrepair.com/RepairScripts/contactor.php

Condensor coil cleaning:
http://diyhvacrepair.com/RepairScripts/condensercleaning.php

General AC component layout:
how-to-troubleshoot-a-central-air-conditioning-system-1.jpg


:beer:
 
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YOU DA MAN!!!!!!



very nice write up for the do it ur selfer



like most trades the parts are not too expensive they always get ya thou...i'm pretty fair...i would say i have average to lower prices as far as service goes....and really low prices on new Units

it's crazy how much companies charge for small stuff like contactors or run caps

i myself am replacing my unit on my house...i'm going crazy thou.....taking a 4ton rooftop package heat pump off...and installing a 2 stage 16.5 seer 3 ton Split heat pump :) ....putting the air handler in the attic

i have been in the HVAC bussiness bout 6years...done it all....and very happy to be working for myself now

High SEER units are where it's at!!!!
 
PS ... i don't recommend checking ur unit until it gets a little warmer out....i like to check units from 75 -92 ambient temp


anything under that or over that can affect the charging process..not sayin it's not possible..cause i do it all the time

but so you guys know thats the most ideal situation.......think of rev'in a car in neutral vs. driving it up a hill
 
sry for another post

but if anyone needs parts at wholesale i don't mind...just try not to abuse it.....i do make a living doin this

all i ask is that you pay tax on the parts so i don't have to at the end of the year ;) and if i'm picking stuff up ..ya know some gas money

ask anyone on this site that has met me...i like to inform and teach people how this stuff works.....once you understand the basics ....it's easy.... :P
 
don't worry i'm not one of those ricers...i actually just sold my crappy honda accord

had to get a truck....it wasen't easy tryin to fit ladders and all my tools in a sedan

just got a 2006 nissan titan....so now i'm honda-less... :(

i'm a big time DIY'er been goin crazy on my front yard...stripped it down to nothing...just added a concrete pathway...a couple really nice brick boarders...new mailbox post from nothing....new 4 zone sprinkler/dripper system my baby Ash tree is starting to come back

Tuesday my i'm installing a new main panel on the house "built in 79" with the help of my Licensed electrician buddy "it's great to have friends in the trades" i would of done it this week but SRP is a little over a week out on inspections/line crew super happy bout doin it ...been nervous since i moved in ...i have 8 tandem breakers all next to each other!!!!! so dangerous!!!! putting in a nice Square D 30space/40circuit....already split most the circuits inside and added Arc Fault to the bedrooms and GFCI in the bath/kitch/laundr ...and replaced all the receptacles with the new tamper reseient ones....

after the panel is installed and passed our 1979 house will be up to the newest electrical codes all the way!!!! so happy bout that ..."prob the only house in the whole neigiborhood with that done"

anywho....i love talking shop...lol
 
Condensers are outside, Air handlers are generally in the attic here. Or garage / storeroom. Depending on the age of the house. More modern homes here in the desert heat generally have the air handler in the attic.
 
i tell people to hose off their condesors every three months.....takes 5 mins...just make sure you kill the power to both the condesor and the air handler...BOTH

as the air handler has and supplies the outside unit with 24volts

it's SUPER important to have clean coils...ur indoor coil only gets dirty if you first dont use air filters or use cheap ones ...even if you use the best filters u still will prob need a cleaning only very so often.....

keep in mind ur ductwork leaks!!!! the average in AZ is bout 30%...ask SRP or APS if you don't believe me

doin a duct seal is a really good way to start cuttin ur bills and keep the dust down on the inside.....not to mention..ding ding...keep that coil clean.....Return side leaks are super bad..as usually ur drafting in HOT un-filtered Attic air....clogging ur coil...making ur unit work harder
 
Good write up and thanks for the ebay link. I think Im going to go check what capacitors and contactor I have currently installed and then get some spares to have on hand.

When my A/C craaped out a few years ago, I got hustled by an A/C company and it took them over 5 months to get everything straightened out in the end. (mostly that is) Worst experience as a homeowner I have ever had. Watch out for those "Elite Status Customer" packages they try to con you into too.
 
There are some good ac companies, but so many darn scammers it makes me sick. They will take advantage of you any way they can. My neighbor had his AC go out 2 summers ago, they told him he needed a new compressor and condenser fan. I went over and checked it out for him and it turned out to be a fuse in the air handler that went for some unknown reason. Replaced it and no issues after that to this day. "that is why I mentioned the fuse deal in my first post, do not get me started on the fuse topic lol" They would have got him for over $2500 from memory for repairs that were not needed and he would have never known any better.
 
Ac parts came in FAST. Will be cleaning the evap coils in the attic tomorrow and then the caps and contactor. After that, she will be ready to rock the upcoming summer heat.
 
Garage after u fo all that check ur split

the air temp diff between the supply and return should be 20 degrees...use a reg temp probe not IR

i did 7 check ups this weekend...its gonna be a busy year



one company came out and tried to charge 185 for the first pound and 70 per pound after for r22....what a joke...oh ya and 211 for a 370vac 60/5 mfd dual run cap
 
They wanted $211 for just the cap? not installed or ?

Just ran a check, supply is 73 at the filters and return in my office is 54 after 15 minutes or so. A 19F split is pretty good for my test points as I should be testing at the air handler :) Flow feels great now VS prior to the evap coil cleaning. Getting the gunk out so the air can move really makes a difference.

Did the condensor motor cap, the evap motor cap and the contactor. The new GE Genteq caps are shorter than the original GE caps. At first I thought I got counterfeit units, however they are authentic. Oil filled capacitors have apparently come a little ways technology wise in the last 7-8 years since my ac unit was built! These also now have a 4000 hour rating on them which is pretty good. doubt they will hit that mark but if I get 5-7 years out of them, I will be more than pleased.

Started with a brush on the evap coils, getting down into them, being careful not to bend any fins. Then put on the respirator, covered up the ducts with plastic and used compressed air in a reverse flow and good grief... a LOT came out. Was pretty nasty. Then went with a can of coil cleaner, and used a new, clean bug - weed sprayer container thingy to flush / wash the coils clean. All looks good! Waited 24 hours to test after that.


Forgot to mention, I did find what looks to be a little present in 2 places from the company that my wife had check out our AC awhile back when I was overseas. One of those $99 cleanings -checkup and they they try to up-sell you on duct cleanings, coil cleanings and other stuff. I found a spade plugs at the condenser PCB that had been unplugged and then pressed on every so slightly. It had not fallen off yet to cause a problem but I am positive it was not a random thing, as I found one in my attic as well on a PCB with a relay. These are things that will NOT vibrate loose by themselves as the spades fit tight. I was very angry and frustrated after I found that. Not a chance it could have accidentally happened. I guess it could have been that way for all these years since the house was built but I seriously doubt it as they were hanging on ever so slightly.
 
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Just ordered my parts.

ordered the condensor motor cap (45/5), the evap motor cap(12.5) and the contactor for two 4Ton units.

Surprised to see that they were still in pretty good shape, haven't replaced them in 11 years.
 
Right on! Good to get it done and not worry about it :) Not leaking or swollen at all? Mine were just leaking. Some swell up at both ends before they fail.
 
Right on! Good to get it done and not worry about it :) Not leaking or swollen at all? Mine were just leaking. Some swell up at both ends before they fail.

I take that back, I only looked at one unit to get the part numbers.
We'll see what the other looks like when i replace it.
 
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