Unfortunately the HA is still going strong.
I've increased my flow by adding two 600 gph Koralias, but I've ditched my Mag 12 close loop so it maybe a wash. I changed the the bulb in my fuge back to a 10k PC rather than the 6500k I was using for a time. I think the cheato actually grew better under the 10k. I also swapped out the sand in one of the deep sand bed compartments in my sump. I'll change out the other DSB compartment in a couple months. I've also removed the filter sock I've running since starting the tank. I was using it from the beginning to prevent microbubbles however my plumbing has finally slimed up to the point where its unnessacery. I've continued weekly 25% water changes while manually removing as much HA as possible and blowing detritus of the LR with a powerhead. I've also suspended use of the Phosar. In reality I think I was using to much and my zoas were taking a hit because of it. I never saw a decrease in HA or green slime algae since using it. I have also removed most of my zoas, fresh water dipped them, and place them in a quarntine tank under lower light, additional actinic, and moderate flow. Many of them seem to be recovering
I plan on redesigning my skimmer in the future to make it more efficient. I also may rearrange my aquascaping to make it more open, alleviate dead spots, and allow me to vacuum the shallow sand bed. To increase flow I plan on rerunning my return line to one output rather than two and then adding a enductor.
Besides the zoa trouble I've also had a pink milli RTN and I lost my seven year old GS maroon clown

. Seven years is along time for any fish but I think I may have malnourished him trying to decrease nutrients in my tank. He never got skinny by any means but I think going from 4-5 feedings a week to 1-2 may have worn on him. I'm now feeding the tank 2-3 times a week. I think my ricordea and other shrooms were also suffering from the decreased feedings.
The only thing I've seen eat the HA is my Florida Queen Conch. I plan on buying some more and also some Trochus snails.
I believe the real culprit keeping the HA going is a lack of flow and detritus allowed to settle in dead spots and live rock crevices. Also I don't believe my skimmer is performing efficiently enough. I think it was designed poorly (by me

) and I will most likely reconstruct the whole thing.
I also have this nagging suspicion that the whole problem was started by using too much Phosar. All my HA and zoanthid issues oddly enough coincide with using the stuff. It may have reduced my phosphates but I think it caused a dieback of other organisms (particularly zoas) increasing available nitrogen, the true limiting nutrient in marine systems.
I'm going to try and get some pics taken of this mess and post them so I look back one day at how little I've learned about reefkeeping even after all these years.
Thanks everyone for you help so far
Mr. Firemouth:
I do use RODI water. As stated earlier my TDS is 1-2 ppm
Sirreal:
I've been researching carbon dosing and my give it a shot in the near future