Travis. To cut a hole with no imperections thru thick material, you cut from both sides using a hole saw mounted in a drill press.
Experience is fine
I wouldnt trust anyone else to do it, but it doesnt mean to say I enjoyed the experience.
and no. Weldon would not be the ideal way to fix a scratched tank from which water leaked....out of the bottom.
It would have been much easier to have had the tank drilled at manufacture, but like most things, doing it myself allows for alterations in plans. I had intended to drill the sides only, but after a long chat with Paul at Oceans motions I decided on a different approach. Instead of having the OM creating opposing pulses (note I dont say "wave") that cancel each other out, I am going to create sequential pulses which complement and cause a rolling water motion in the tank.
To clarify this a little.....
There are four returns from the OM. Each is split into two feeds into my tank.
OM cycles thru outlets 1 and 3 together then 2 and 4 together.
Feed 1. bottom of the tank, RHS . Slpits to two, each comes up thru the middle of tank, pipe travels across tank towards front and points UP.
Feed 2. Back of tank, near bottom. Feed splits to two and enters tank, blows straight forward about 5 inches above bottom.
Feed 3, same as 1, but on LHS
Feed 4 same as 2 but on LHS
Returns to pump, midway up and across back wall.
heres what happens.....water enters tank behind the rockwork from feeds 2 and 4, this pushes water out the front of the rock, near the tank bottom, towards where feeds 1 and 3 are. 1 and 3 cycle on and blow the water UP towards the tank top. The suction created by the pump returns pulls water backwards across the top. This is helped by the overflows on the back and by the sump return blowing straight down the back of the tank.
The reslut is a rolling of the water in the tank.
This has a couple advantages....it remains non laminar since it is pulsed, it pulls dirt up from the sand into the water column and helps keep zooplankton suspended. Its not wastefull of the pumps energy since the pulses are not in opposition.
Make sense?
P.