Acrylic fabrication questions? I can help!

A question about the crazing. I though you were supposed to wipe edges with denatured alcohol before welding to remove any dust, grease and other impurities that may affect the bond. Is this NOT true?
 
A question about the crazing. I though you were supposed to wipe edges with denatured alcohol before welding to remove any dust, grease and other impurities that may affect the bond. Is this NOT true?
Before polishing; yes you can wipe with denatured alcohol.
After polishing, alcohols should never even come near the material, especially after flame polishing.

The above pic appears to have been cleaned with a solvent after polishing. I don't specifically know if it was, but it has that look about it..

James
 
Will it get worse?
that's something no one can answer with absolute certainty. If you take care of it from here; I've seen tanks far worse last many, many years.
I know that's not the direct answer you may have been looking for, just that I can't give an "absolute" answer..

James
 
so i put together a tank, and it looks like i have some air bubbles here and there. they aren't too big and the tank did pass a leak test. the bubbles didn't appear until AFTER i pulled the pins. also, the pins themselves also left air pockets. i made sure (or at least tried to...) there was equal pressure on each pin. my acrylic was cut with a cnc machine, so the edges were completely smooth. any way to avoid the air bubbles in the future?
 
so i put together a tank, and it looks like i have some air bubbles here and there. they aren't too big and the tank did pass a leak test. the bubbles didn't appear until AFTER i pulled the pins. also, the pins themselves also left air pockets. i made sure (or at least tried to...) there was equal pressure on each pin. my acrylic was cut with a cnc machine, so the edges were completely smooth. any way to avoid the air bubbles in the future?
Practice... :)
FWIW, CNCs generally suck, I've *rarely* seen any edges by one that were worth gluing. Maybe 1 in a 1000.. maybe

Not knowing your set-up or material you used - impossible to give many suggestions, but I can tell you that you let the solvent soak too long.

James
 
Setting up a 240 gallon acrylic tank, and have cut away the support surface in the area of the overflow box. I'm a bit concerned that the area not supported is larger than the overflow box area. Am I at risk for a problem if I fill the tank with water leaving that area unsupported?

Thanks for the help.
 

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Setting up a 240 gallon acrylic tank, and have cut away the support surface in the area of the overflow box. I'm a bit concerned that the area not supported is larger than the overflow box area. Am I at risk for a problem if I fill the tank with water leaving that area unsupported?

Thanks for the help.
provided the tank is made well - this won't be any problem :)

James
 
Practice... :)
FWIW, CNCs generally suck, I've *rarely* seen any edges by one that were worth gluing. Maybe 1 in a 1000.. maybe

Not knowing your set-up or material you used - impossible to give many suggestions, but I can tell you that you let the solvent soak too long.

James

yeah, i knew i didn't pull the pins at 30 secs. the tank dimensions are 36 x 18 x 12. it was hard to make it completely around the tank in 30 secs. the cnc'd edges felt smooth to me but i don't know if there were minute imperfections that i couldn't see/feel. the plastics shop did not have a table router available, and i didn't think i could get a perfect edge with one of those cheapie table routers.

and this morning, it seems as if i can't even get this stuff to flame polish! i've flame polished many times before, so i know i'm doing it correctly (using a propane torch). i'm going to call the shop and ask what brand of acrylic they sell.
 
Once an edge is flame polished is there any way to add a brace or any other acrylic widget on to it? Maybe with weld on 40?
 
Once an edge is flame polished is there any way to add a brace or any other acrylic widget on to it? Maybe with weld on 40?
honestly, it's luck o' the draw. Sometimes people can glue to flamed material without crazing after it's rested some... sometimes not. But no, there's no *good* way and 40 will craze just as any other solvent.

James
 
honestly, it's luck o' the draw. Sometimes people can glue to flamed material without crazing after it's rested some... sometimes not. But no, there's no *good* way and 40 will craze just as any other solvent.

James

I'm guessing but probably not worth it to try and remove say 1/32 or 1/16" of the edge with a router? Heating probably affects more than just the edge?
 
James,

Bud has asked me to get your input on a tank that I'm currently quoting for a customer. I've done several searches in these threads and found tons of information but I'd like to know you opinion on a setup.

My customer wants a 48x18x10 rimless frag tank. This tank WILL be set up and used 24/7 as a coral display in his home. After finding some of your deflection estimates for similar spans I was thinking 1" sides with maybe 1/2" for the bottom panel. I asked Bud for his opinion and he said I could possibly need more than that and I should chase down your thoughts before I quote.

Thanks for any advice you can offer.
 
how do I remove the over run weld-on 4? I used weld on 4 to attach my tank. Couple spot i accidently put too much weld-on 4 that cause over run to the bottom side to acrylic. now it dried up and leave some mark. can any body help me how to remove it?
thanks in advance.
 
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