btb72, the feeding-based guideline is just that, a guideline. In most cases, it is adequate but you can probably go as far as doubling the size and be fine.
The guideline is also tied to flow and lighting: spectrum, intensity, source, and daily photoperiod all come into play.
So if you followed the overall design guideline to a tee, you would probably be fine with just a scrubber, but IMO that also depends on your tank: contents, livestock, size, etc. For a larger size tank, it's always a good rule of thumb from a general perspective to have multiple sources of filtration, be that a skimmer, carbon, etc. The scrubber is a powerful tool and IMO should be part of an overall filtration scheme. Built properly, the other components can really serve as co-filtration, meaning they can be lesser - smaller skimmer, less carbon, etc. Same goes for water changes, they can generally be reduced but completely eliminating them may or may not work in your specific setup. Certain corals may respond better in your system under different husbandry practices. So it's not really cut-and-dry for every system.
So for instance if you built the scrubber with a 4 cube/day screen (48 sq in) but then had less lighting or flow than the guideline recommends, you could rate that at a lover feeding capacity like 2 cubes/day, and if you needed more filtration you can simply increase the lighting (photoperiod, intensity, quantity of sources, etc) and increase flow.
When starting a new tank, you're probably going to have just LR for a time, but the rock maturing process is going to throw off a lot of junk, so 2 cube/day size will probably work well, I consider that a 'minimum' size for most tank. From a construction perspective, a scrubber smaller than 2 cubes/day (24 sq in) doesn't make much sense, unless it's a nano tank. Then as your tank starts to stabilize, and you add fish/corals/snails/etc, and start actually feeding the tank, your scrubber will be ready to handle the load, and it will start to change growth patterns accordingly. Then, you can start to make any adjustments to lighting and flow to keep it running right.
As for the smell, generally speaking there is no smell until the water source to the scrubber is shut off for cleaning. If you do smell something during normal operation, this is an indication of a problem - usually a flow problem. It can also be an indicator that you had a power outage.
At some stages of initial growth, the algae produced can smell more than a fully mature screen, but also this is usually only when the flow is shut off. A thick mat of only GHA is not very smelly at all. Sometimes you will get a layer of brown goo that is a bit shiny and sort of like diatoms or dinoflagellates (they break apart and disintegrate when disturbed) but they do not inhibit growth of the mat underneath, because they are so thin and stringy.
Hope that helps
Bud