Sorry folks for the confusion. Let me clarify some.
I did indeed clog the injector itself. I placed the shells into the tubing end and shook them into rest at the crimped clover end. This was done to try out different variances in injector constriction without manufacturing different sizes of injectors. (although the finished result will probably be a custom smaller injector)
Now, I don't have a remora or an Urchin model, but I suspect that the injector is smaller than the "ev" models. That would allow the spray to have the needed effect with the smaller pumps.
It makes no sense to me to have the same size injector on the larger models as in the smaller ones (I'm referring to the size of the crimped end). I believe that uping the pump size for performance increase just forces a stronger spray through the injector. (in fact, in order to get a good spray through it on models with a 1" exit, folks have been using a pump so powerful, they have to take off the skimmers gate) That's why it makes sense to me to have a more pinched injector with weaker pumps....all of that water is forced through a smaller opening creating a stronger more forceful spray and greater speed of air injection which creates smaller bubbles. (same principal as using a stronger pump, only this method works for smaller skimmer models with smaller pumps)
I just cleaned out the skimmer tonight, and will snap some photos over the next few days. I'm also going to clean the skimmer again and remove the snails in three days and shoot some more pics for bubble size comparisons in order to prove the results. (and now that I'm a premium member, I can get some better shots)