Cliff/Spar's 450g Reef build

Spar

New member
Basic spec's of the tank and stand:
-450g - 96"x36"x30"
-Starphire front pane glass
-Double-bottom eurobrace trimless
-External calfo overflows on both the sides of the tank
-Powdercoated steel support stand, 41" tall

Basically, the plan was to knock down a wall that was intended to be for separation of the laundry room from one of our living rooms. The laundry room is no longer called a laundry room and rather be a fish-room now; the laundry room has now been moved to the garage and work done to put in new ducts, etc, for that. I had 3 new dedicated 20 amp circuits added to the room, should be enough if not overboard a bit.

I also decided to take all precautions with this tank and its inhabitants, and have setup a 75g tank for a fish QT where I will do 6-8 week hyposalinity treatments before adding to the display, and also a 46g bowfront coral and invert QT which will do 8 week sit-out periods before adding to the display.

Below are some pictures of the transition!

The wall... this was from a picture I took when looking at houses to buy, not my furniture. This in-wall tank project was part of the plan when looking for a house, and found this one to be pretty much perfect (knowing a bit of elbow grease would be necessary of course):
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The original look of the laundry room. About 6 feet wide. It is double-entry style with doors that swing inwards, an obvious necessary correction down the road.
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View from the rest of the house of that wall, just for perspective purposes... not really a great pic but worth posting anyway :)
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We didn't like the white carpet in the house so decided to switch out with hardwood flooring, stained dark, and go with tile in the fish room, so first step = rip out the flooring:
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05-Rip%20out%20flooring%20in%20fish-room%20%28Large%29.JPG


Wall comes down! Flooring in living room put in (staining has not occurred yet so appears light in color for now), tile hasn't been put in yet. First issue we had to deal with was that the wall was a load-bearing wall, so had to have a structural engineer put in support beams... pain, but no real choice in the matter unless we wanted out upstairs to crash down on us! They wrote my address really big across the beams for some reason so I blacked it out in photo editor :) Also notice that I had the sink ripped out and will be putting in a smaller one; I realized that I would be quite crammed back there with the 36" width of the tank, and the sink was the main hindrance to giving me enough space. The doors have now been reversed to open outward instead of inward as well.
06-Hardwood%20floor%20in%20and%20wall%20down%20%28Large%29.JPG


Closer up view of the wood-work. As above with the sink, I needed more space back there in that room to not feel closed-in while working on it, so opted to pull the tank out about an extra 10" from where the wall would normally look flush with the in-wall tank (once put in). So we will now be building the new dry-wall out a little and then flush with the tank. The cut-out area as mentioned above will be tile soon, the tank will sit on the tile to the point of looking pretty much exact/near-enough flush with the hardwood floor in front of it.
07-Closer%20up%20look%20at%20the%20wood%20cut-out%20%28Large%29.JPG


The laundry room had no ventilation other than where the dryer vented to, so needed to put in a vent on the ceiling to get out the humidity and pull fresh air into the room. There was originally a light-strip up on the ceiling but we removed that and opted for 2 lamps (probably a more technical term) up there instead. Thinking of going with a 140 CFM / 2 Sonar fan, running near 24/7. Notice in the picture the 4-slot power port... not really what I had intended, but the electricians put them up there at about 9 feet high! Oh well, will be nice for the lights I suppose... or will figure something out. There is one on both sides of the wall. Each with a dedicated 20 amp circuit.
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So, that is where I got to on 9/25/2010. Original hopes were for the tank to be running by end of October... ha!
 
Other pictures of the setup:

RO Unit - 6 stage (Sediment --> 2x Chloramine Buster --> 150g/day RO --> 2x DI), bucket is 100 gallons
09-RO%20Unit%20setup%20%28Large%29.JPG


Live Rock - 600 pounds of dry rock ordered from Marco Rocks - most are pretty decent in size, highly recommend getting this! Cycled in 2 150g rubbermaid bins for the past 6 to 8 weeks (lost track)
10-Live%20Rock%20setup%20%28Large%29.JPG


LED lights!!! I ordered 4 of these units, each 200watts, with 120w of white and 80w of blue. Each with independent plugs.
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The stand! Now some of you may be asking the obvious, "Cliff, why is the stand in the garage rather than in the fish room where it is supposed to be?!". Valid question, and this can be answered by a simple equation... 36 > 32. Yes, I indeed failed to consider the smallest side of the stand when measuring door ways to make sure the tank would fit, and with a stand that is 40" high, i am no longer only restricted by the 30" height of the tank... ah but would a hobby be without the headaches :) So I had 'Luck of the draw' (member on the forum) come out and knock out the door frame, and we easily made it through :)
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Stand once in the fish room... this stand is larger than their crates... i am sure they are thinking this is very unfair!
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Just need a tank and water now :)
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My dog Spar for size reference. He is a big boy.
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Overflow teeth
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Calfo overflow box (one on each of both sides of the tank)
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Still cloudy from the sand, but can see the rock structure. I need to take a top view picture as well. There are 3 large pillars with a 40 pounds marco rock shelf acting as a bridge between the left and center pillar. There will be a lot of room for fish to swim and for coral to branch out.
22%20-%20Rock%20structure%20still%20cloudy%20%28Large%29.JPG
 
Tank is up and first batch of fish are through quarantine, so have 2 yellow tang's and a sailfin tang in the tank now.
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Rock work done and water clear... dog not liking his photo op's! Wall went up a couple days later if I recall correctly.
23%20-%20Tank%20pre-wall%20with%20dog.JPG


Fish room view from right set of doors. Fish QT is on right and Coral/Invert QT is on left. Currently I have 10 Anthias and 2 orange spot gobies in QT.
24%20-%20View%201%20%28Right%29%20Fish%20Room.JPG


Fish room view from the left set of doors.
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LED's
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Underneathe of tank / refugium
27%20-%20Underneathe%20View%20Left.JPG


Not done yet with all my equipment, still need to setup my Ozone and Dosers (2-part) to name the main two items.
28%20-%20Underneathe%20View%20Right.JPG


View from fish room of tank. I have a black sheet that I put up to hide the back whenever I feel like doing so.
29%20-%20Tank%20view%20back.JPG


And the final product from the front view!
30%20-%20Wall%20up.JPG
 
That came together very nice, I really like that last shot.

Seeing the shot of the two yellow tangs in the DT gave a good perspective for size, those two have SOOOOO much room!
 
Wow! Nice! 2 thing. 1: Why do u use Bio-Balls? Not good for reef tanks. Will become a big problem when your tank matures. 2: Very Nice tank design! Oh, and beautiful house!
 
Wow! Nice! 2 thing. 1: Why do u use Bio-Balls? Not good for reef tanks. Will become a big problem when your tank matures. 2: Very Nice tank design! Oh, and beautiful house!

I agree with you on both things. With good filtration and the amount of live rock the bioballs are doing more harm than good. I would ditch them for sure. Your house also does look amazing and I think you picked a good spot for the tank.
 
Especially because the water looks like it is raw, no prefilter, so all the waste chunks are getting stuck in the bioballs and rotting away.
 
Thanks for the feedback. This project has been a lot of fun (and of course worth-while stress :) )!

re: Bio-balls - these are merely for microbubble popping as I was having a major issue early on. but i think the caulerpa is thick enough now that it would do the trick for me instead. good idea to get them out of there. should i use a filter sock or any other alternatives to help with that too?
 
Very nice build. The sump looks pretty full. Do you have any room in case of power outages?

There was barely enough room, but it gave me the willies anyway so ended up replacing the sump/fuge with a much bigger one and redid all the plumbing.

Lots of changes to the tank that I need to post soon!

Sent from my SAMSUNG-SGH-I317 using Tapatalk 2
 
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