Custom Cabinet for 90g Reef (Build Thread)

Hey Dustin,

I'm at a loss for words simply awesome. Im jumping on, let me know when you want to come up. Keep the updates coming.

Dustin
 
The water cleared up over the last day or so. Here's a better shot of the clown in his home

201_Clownfish.jpg


The setup isn't complete and/or fine tuned yet, and I still need to add ~100lbs more rock....but I couldn't resist putting on the top section to see how it would look. I couldn't install the main cabinet doors without removing the sump, so I didn't go that far. I'm very pleased with how the cabinet has turned out so far!

202_Top_Section.jpg
 
been taggin along. All I can say is SWEET!! You have given me a lot of ideas. We are building a house next year and was going back and forth on in-wall versus something similar to yours. I really like the way yours is coming along. Looks great

JL
 
RE2K1,
Looking better each post.
How do you plan on cleaning the side / back glass of your tank? Can you run a magnet back there? Or will that be by sponge on a stick method? Or coraline covering?
 
<a href=showthread.php?s=&postid=11223399#post11223399 target=_blank>Originally posted</a> by RumLad
RE2K1,
Looking better each post.
How do you plan on cleaning the side / back glass of your tank? Can you run a magnet back there? Or will that be by sponge on a stick method? Or coraline covering?

Not planning on cleaning the sides/back.
 
Very nice I am planning on doing something like this for a 300 gallon fish only. I will tag along. Anything you would have done different?
 
Definitely looks awesome...just read start to finish...when I bought my 75g, this is the EXACT model stand I wanted to build...although, the money for it fell through so I ended up buying an AGA stand used from a local here... :(

Regardless, I guess I can now just live through your thread the dreams I had for my reef... :)

Great work!! More pics, I'm starving for them... :D
 
Had my first big problem with the tank right before Thanksgiving...when I turned on all the electric components, the total load was too much for our living room circuit and was tripping the circuit breaker. The total load is ~13 amps, and I was wrong when I assumed there would be enough room on the 20 amp living room circuit to accomodate the tank. Long story short, I spent Thanksgiving Day making a plan, and I was busy installing a new 30 amp circuit the day after the holiday, since I had the day off work.

203_New_Circuit.jpg


I began by cutting a hole in the drywall directly behind the bottom-right cabinet. There is no back to the cabinet in that area, and it's protected from the sump evaporation/salt creep, so the location was perfect. I hooked up a 2-gang box with one standard receptacle and one GFI receptacle. I did that because the plywood "electrical panel" I built into the cabinet has four individual GFI receptacles, and I didn't want to power those on a single GFI outlet because that would defeat the purpose of having the four individual ones (if the one in the wall trips, all four in the electrical panel trip). Instead, I wanted to run the devices controlled by the AquaController's DC8 on the in-wall GFI outlet, and the non-controlled devices (skimmer, return pump, UV, etc) off the cabinet's four GFI outlets, which are in turn connected to the in-wall standard outlet.

204_New_Circuit.jpg


My home's electrical service panel box is located in the garage, directly below the living room (where the tank sits). So, I made a cutout in the drywall ceiling of the garage, and pulled the new circuit's wiring down through the floor. Since this will be a 30-amp circuit, I used 10-gauge wiring.

205_Ceiling_Cutout.jpg


Once I had the wire through the ceiling, I patched the hole.

206_Ceiling_Cutout.jpg


207_Ceiling_Cutout.jpg
 
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To get the wiring to the panel box, I ran it along the wall/ceiling joint, resting it on finishing nails every few feet.

208_10_Gauge_Wire.jpg


I drilled a hole directly above the main panel box, and using a wire coat hanger, I pulled the new circuit wire down through the wall and into the main panel box.

209_Panel_Box.jpg


211_Wall_Hole.jpg


212_Wall_Hole_Patch.jpg


I now have a 30-amp circuit dedicated to my reef :)

210_Tank_Circuit.jpg


To hide the new wiring, I installed a simple style of crown molding in the garage.

213_Crown_Molding.jpg


214_Crown_Molding.jpg
 
While I was at it last weekend, I replaced the 20g sump I built with a 29g tank because the 20 didn't hold enough water to keep the return pump submerged during operation. The 29g is several inches taller, and the change worked like a charm.

This brought up a new problem, however, because the ER RS-135 skimmer now sat too deep in the water. To remedy this, I bought a 2'x4' piece of eggcrate at Home Depot and made a simple table to support the skimmer and its pump. It's 6" high and is held together with small plastic zip ties.

215_Skimmer_Stand.jpg


216_Skimmer_Stand_In_Sump.jpg


If you'll notice in the new sump, I installed a double set of baffles because the single set wasn't enough to block all air bubbles from the skimmer in the original 20g sump. The new one works much better.
 
Well now that I have everything fully operational on my setup, I think I can finally say the build is done. For comparison, here's my conceptual SketchUp design and the final product.

223_Model_Comparison.jpg


And a few more pics, just because I'm very proud of myself. :)

221_Cabinet_Compete.jpg


222_Cabinet_Complete.jpg
 
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