Cutting acrylic in a sump

Lightsluvr

Tangaroa to 500 gallons
Premium Member
I need to lower the baffles in a 90G sump - the operating water level is just too high. What tool is best to cut out a few inches from the top side of a pair of baffles?

Thanks.

LL
 
Do be sure to wear eye protection if you use the cut-off wheel with the acrylic. They come in large packs becuase they break very easily.
 
<a href=showthread.php?s=&postid=15263590#post15263590 target=_blank>Originally posted</a> by 400M1963
Large tooth sabre saw, slower speed.

Like a Sawsall?

LL
 
Avoid a band saw since it will melt the plastic, get a sabre saw with blade made for plastic, or even a coping saw. I haven't tried the sawall per se. It shouldn't be highest or lowest speed. Don't get too large a tooth blade either, as it can shatter the acrylic. It can be done and finish with sandpaper, but I just have pieces cut to order at Lowes these days ...
 
<a href=showthread.php?s=&postid=15263046#post15263046 target=_blank>Originally posted</a> by THE ROOK
Another option could be to drill some holes at the level desired.

That's what I'd do. Get a drill and pretty good sized hole saw and cut a row of holes at the level that you want. Shut off your pump, bail out the sump, and cut your holes. Probably done in 30 minutes.
 
The light just came on...

The light just came on...

<a href=showthread.php?s=&postid=15264574#post15264574 target=_blank>Originally posted</a> by mcoomer
That's what I'd do. Get a drill and pretty good sized hole saw and cut a row of holes at the level that you want. Shut off your pump, bail out the sump, and cut your holes. Probably done in 30 minutes.

Cheesh - I'm such a dope...

I'm sitting here staring at my 1" hole saws... I could just mark a straight line in the baffle and drill holes where I want the water level to be...thanks for the reminder, folks. I'd would much rather be drilling a series of holes rather than take a chance in shattering the baffle!

Fortunately the sump is completely dry already - I am in the middle of a new build... (click on the red house to go to our build thread)

Thanks to all for the suggestions!

LL
 
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