While I think that not packing your resin in the canister tight enough is your main problem, I would also add a second DI canister to your system. You will get a lot more use out of your DI resin if you run two canisters of resin in series. When you use a single canister of resin and you start to see your TDS readings rise you need to replace the resin even though it still capable of absorbing more pollutants. If you use two canisters when you first start to see your TDS rise, remove the first canister in line and then shift the number two canister into the number one position. Then replace the resin in the old number one canister and place it in the number two position. That way you get full use of the resin.