Six easy steps to set the controller: (Follow the numbers in the picture)
1. Insure the plug of the solenoid is in the proper outlet.
Plug it to the outlet farther left looking the controller from the front.
2. Insure the Range screw is at the minimum:
Turn the range screw all the way clockwise. You will never have to touch it again.
3. Turn the reading switch to High:
Move the switch to the highest position so the display shows the higher value of the range.
4. Adjust the Center Value Screw to read 6.5:
Turn the Center Value screw clockwise or counterclockwise so the reading in the display is set to be 6.5; this will be the set point at the maximum of the range, in other words the CO2 will open when the PH reads 6.5
Potentially irrelevant note: The “Center” Value screw adjusts the center value by adjusting either the high or the low value because in reality it moves the whole range up or down. You will never see a reading of the center value in the display so it needs to be calculated by adding the high value and the low value and dividing them by 2
5. Check the low set point, it shall read approx. 6.3:
Turn the switch to the low (lowest) position. The display shall read anywhere from about 6.29 to 6.31, you do not need to adjust anything here, just check the reading.
The minimum set point of the range is determined by using the range adjusting screw (2 in the pic). Because the screw is at the minimum, It shall read the minimum range allowed by the controller which is about 0.2 PH units below the high set point of 6.5 so the low shall read 6.3.
The mid range then will be 6.4, ([6.5+6.3]/2) which is the mid point between 6.3 and 6.5. This is the point at which the CO2 will close.
6. Move the read switch to the center:
With the switch in the center (Read) position, the display will show the PH being measured by the probe inside the chamber. THis reading shall be between 6.4 and 6.5 if the bubble rate is adjusted properly.
That’s it!
A couple of tips:
A. If the reading of the PH never goes below 6.5 then increase the bubble rate.
B. If the solenoid turns off too fast after the controller has turned it on then reduce the bubble rate.
With this setting the PH in the main chamber will change between 6.4 and 6.5 unless the bubble rate is too low and the PH never drops below 6.5
C. Take some media out of the first chamber, the probe should be about ½” above the media and should be inserted a minimum of ½” into the chamber so the top of the media shall be not higher than 1” from the underside of the top flange of the chamber.
The probe should not touch the media otherwise you run the risk of the probe measuring the point at the surface of the media that will have a higher PH than the surrounding water, also you run the risk of scratching the reading glass bulb of the probe or worst, breaking it when the top flange of the chamber is tightened.
D. For increased efficiency of the second chamber you can use small size media in it to increase the surface area exposed to the acidic water. There is no problem with carry over because the second chamber has a very slow flow.
E. Increase the alkalinity of the system to 3.5 meq/lt using baked baking soda over a period of three to four days. Assuming you have 400 gallons in your system and you need to increase from 1.93 meq/lt to 3.5 meq/lt, you will need in total about 125 grams or about 30 teaspoons dissolved in RO/DI. Remember to add it slowly or even better, drip it over the three or four days to prevent a sudden increase in PH.
F. Set the reactor effluent rate to about 75 ml/min and adjust the bubble rate as per tips A and B. Keep measuring the daily alkalinity during these changes for the next three days then check every two days and adjust the effluent rate and bubble rate accordingly to maintain a constant alkalinity in the main tank. Do not try to increase the alkalinity with the reactor or you will never be able to set it up. It takes the reactor two or three days to stabilize as you just found.