My 180g Glass Build, w/drilled closed loop and full coast to coast overflow!!!

RockyHeap

New member
I wanted to share my awesome 180 glass tank build, for any suggestions from you other large reef tank owners, your good karma pays forward for me young Skywalker to learn from you old wise Yoda-san. Please share lessons learned and pass the torch!

I've been piecing parts together the last 5-6 years for this build, going to be my dream tank after doing saltwater reefs for over 25 years!


-72" x 24 x 24" All Glass 180 tank on a welded steel stand. Glass is full 1/2" thick.

-Tank drilled with four 1-1/2" holes on the bottom to be a closed loop system at about 3000 gph for tank circulation using a Reeflo Dart pump. Open ended Flow exits are the steerable joints for direction flow control, my goal is high volume low pressure tank circulation. For the bulkheads I'm torn between getting slip fit or threaded. your Thoughts pro's/cons?

-Will that dart pump flow fine with only one 1.5" intake feeding three 1.5" open ended outputs? I have another Reeflo dart, and could run both as a 1 intake 1 exhaust 2 pump set-up, but that seems excessive yes/no?

-Tank has a "coast to coast" overflow along the top of the rear wall, twin 1 1/2" overflows feeding down to a gorgeous 40 gallon IAP sump / refugium, then back up to the tank at about 750 gallon per hour using a Mag 7 or 9.5 sump pump.

- Sump intake flow first goes through a 200 micro filter sock, then to the protein skimmer compartment, through a sand/plant refugium zone, then through a bubble trap into the return Mag9.5 to the tank. That 40 IAP sump is a work of art.

- Triple 250 watt metal halides enclosed in a suspended overhead hood (simulated by the box in these pics). Tank will have folding glass lids in the three top zones.


I'm just finishing up design and sourcing/pricing all the valves, union disconnects, 45 and 90 elbows from multiple sources. 1.5" Ultraflex pipe is bloody expensive but its supposed to be 40% more flexible than regular flex pvc. Going to be be a fun build from an engineering points.

I'm upgrading from a 135 tank that has matured over 15 years old, but this new 180 with closed loop flow and coast to coast overflow is going to be a challenge to "get it right the first time"

I'M HONESTLY REALLY OPEN TO ANY SUGGESTIONS from experienced reefers, if you've jumped off the deep end of the pier!



This is my existing 135 gallon reef, about 250 pounds of rock. Gotta tear this one down and set up the new 180 in same spot, livestock will be in large water tubs in the meantime.



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I'm estimating about 2700-2800 pounds wet and will shore up crawlspace floor beams with this 180................so Lets Dive on into the pool:




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Wish me luck, going to do a full assy and system leak wet test/tuning out in the garage before it comes into the living room. Going to be a fun winter project!


Cheers!

:dance:


Diver Dave.
 
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love the coast to coast overflows. even though they take up room, its nice to have a "consistent" back on the tank...
 
I'm really wanting feedback on the C/L design, as I've never used a Reefflo Dart before.

Is my one 1.5" inlet and three 1.5" open ended PVC in the tank bottom closed loop going to work efficiently?

I'm really wondering if I'm choking the C/L system with 1 in and 3 outputs.

With a Mag 7 or 9.5 as a return pump I should have great waterflow over the coast to coast, and then back down to the 40 gallon sump with twin 1.5" ultraflex PVC so I shouldn't get too much gurgling. No plans on a Bean or other silencer. thinking of the Custom Aquatics skimmer top on one drain, and a screen on the other with the coast/coast drain(s).
 
I can't help with the CL. You could go talk to Mike at OBD though, he knows his stuff when it comes to that.
I'm running a mag 18 for my return pump on my 180, no CL.
 
Update.

Plumbing Engineering class 303 after three different trips to Lowes.

I picked this tank/stand up used. Last weekend painted the welded steel stand, and shot clear polyurethane on all stand interior wood panels for moisture spill proofing.


Reeflo Dart pump is for a 4 hole bottom drilled glass 180, one intake, three output C/L. All 1.5" plumbing. Nice 3 output Wye Manifold I fabbed up to give me shut off or throttling of the three outflows. I'm hoping my choke point won't be the single 1.5" feed.


Plumbing Mockup has started. 90% done after 3 separate trips to Lowes with many many couplings. :sad2:


The coast to coast rear has two modified Bean overflows, keeping twin 1.5" sanitary tees at a 45 angle to keep water flow on pipe side walls, not gurgling down the pipe middle splashing........hydro-acoustic laminar flow!!! the twin 1.5" drains feed into a common 2" main into a sock into the sump.


Thoughts? on my Valving and manifold? I'd love feedback for my design before the glue gets wet/dry. Getting all the C-2-C drains and C/L plumbing routed has been a fun day of playing with adult pvc Legos. :lolspin: Note in spots I've used 90 degree Sweep bends, instead of Schedule 40........as it's an open ended C/L it doesn't have to be pressure rated and these drain sweeps have a much larger radius for less head loss.


the last photo shows the engineering behind my 4 hole C/L
 

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