I thought maybe I should describe what I did.
I started with a Petco sale 40b, and I tried to drill the bottom, but it was tempered. So I had to buy another, same brand, and it wasn't tempered. I built an overflow and the drain goes straight down to the corner of the 29gallon sump fuge. A few baffles just to give me options, but for now I have no skimmer. Old Mag 7 return pump with a valve turning it down a little. I put the tank on a cheap metal stand. One of my goals is to keep all costs down. Another is to keep it simple.
20 pounds of live sand
40 pounds of dry sand
15 pounds of oolite sand
40 pounds of fiji rock
20 pounds tukani rock
3 small powerheads in dt
1 tiny pump in fuge to add flow
Float valve for top off
RO/DI
Black box LED with wifi
Home made LED for fuge
Two ocellaris
Bicolor blenny
Cleaner shrimp
RBTA
Hermits and snails
Two types birds nest
Pocillopora
Two types of montipora (currently a snack for blenny)
War coral
Chalice
Duncan
4 type zoa/paly
Caulerpa and chaeto (chaeto grew at first but at one point didn't look good and has been mostly removed)
The picture in the post above shows some of the algae issues. I haven't done a water change in about a month or more, so I'm mixing some water. Nitrates went up to almost 20 but are dropping now and about 10. RBTA stayed right where I put it and seems happy. All corals that are not being eaten seem happy, except the zoas don't all open all the time. Fish and shrimp look happy. One of the clowns jumped out of the tank a few weeks back. I don't know how long it was on the carpet, but I got lucky and managed to revive it. That's it so far.