New Stand for 75 Gallon Reef

cypherljk

New member
So... I brought a used Eheim 1262 pump for my return with my tank and I kept putting off and putting off getting the correct hose adapter. I rigged the return hose to it with zip ties and of course it would always come off after a period of time spraying water all over the place until I finally decided to get the correct adapter and solved the problem. Well this went on for a couple of years and I finally did this last November.

This weekend I decided that the salt creep / wood degradation on the right side of the tank from that issue was to detrimental to leave unattended especially with new led lights on the way. It was time to build a new stand. The original tank stand was an older used stand with an attached canopy / tank wrap around. While the wrap around was cool, with the canopy being attached I could not put my lights where I wanted them and the lights just sat on top of my glass tops.

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I searched around ( 'googled' for you young folks... ) and found a few designs that I liked and discussed the issue with my boss aka the wife.
I wanted to share this tank build with you so here it is. I am building the stand right now and the Saturday after next I will probably build the canopy ( This Sat I will be in Columbia for the 2014 Carolina Aquarium Expo ). As my helper demonstrates it's not difficult at all..

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In one video I found a stand builder who builds using this design quite often, claimed that it could hold 4,500lb according to this chart and the shearing strength of wood. He was currently building a 300 and a 220 gallon tank stands.
Link: http://www.woodworkweb.com/woodwork-...strengths.html

While I have built a ton of stuff I am not quite sure about that claim but I guarantee you it will hold a 75 gallon tank with absolutely no issues. I am sure in fact that it will hold at least 2,000 ~ 2,500 lbs easily.The top has two support beams to prevent the tank from bowing in the middle. Mind you the base top and bottom are 2 x 6's and the vertical wood is 2 x 4's.

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The stand is now all assembled and screwed together with the top and bottom wood secured. You will notice that I added a vertical back support from a piece of 2 x 6 that I had laying around. It should not need this as the design is specifically for not needing a center vertical brace but I threw it in anyways since it was right there. It is fastened with L brackets. I used deck screws for this project as thy will resist the nature of saltwater and are tasked for outdoor conditions.

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This is the last unfinished picture with the back left screw wood riser cut and the top cut for the drain and return. All nice and level and square all the way around

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This week I will post more pictures as I add the finish, trim and stain the stand. ( The wife picked stain versus paint on this one and what the boss wants the boss gets )
 
An update on the tank stand. It is really important for me to get the inside of the stand right. I am not planning on anymore neglect but in case of any mishaps I want to be prepared, so I invite 3 friends to help me out....

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First I applied two coats of Thompson's water seal

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Then I caulked all the joints / seams in the base.

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Now with the joints caulked I sprayed the bottom with 2 coats of rubber flex to waterproof the entire base. If there is a leak nothing will get on the wife's
floors!!!

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Last but not least I painted the entire underside of the cabinet with 2 coats of killz to make sure that the harsh saltwater environment from the sump does minimal damage to the wood over time.

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Now as the wife picks out the stain that she wants, I've got to get this wrapped up because I've got some new friends in quarantine that are looking for a new home

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Another update... When I measured out the trim I decided that I did not have enough side space for the panel so I added another 2 x 4 piece to each side of the opening and slid them in with pockets hole. They don't give any support other than a back for the facing..

Got tools...
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I cut and put the side facing on first and then put a couple finishing nails in halfway so I could trace out my opening from the back
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Next I cut out the opening...
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The front facing after it's nailed on...
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Finally got the trim on and it's starting to look real nice...
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The wife wants doors on the front but I want a panel ( for easy maint. & access ) so I have to make a panel
that looks like doors... My next update will be making the pseudo door panel...
 
In really like what your doing and I am going to build a similar stand for my 36x36. I think it will be much stronger than anything you could buy at a store. Can't wait to see it finished.
 
Panel

Panel

OK after getting side tracked on my daughters room I finally got around to making the panel today

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The wife wants it to look like doors so I am running doubles borders inside the wooden panel.

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You will note that the bars go all the way across the top and bottom unlike real opening doors. I need the support for the panel frame so I did not cut
them. It will still look like pseudo doors once I get the knobs on etc...

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Note the lip attached to the bottom of the back. This is actually what holds the door on the frame and supports the entire doors weight.
The door is light but sturdy and it's nice and square for sturdiness. I expect to be popping it on and off quite frequently.

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I added some triangles to the corners of the 'doors' to make them seem not so plain and stand out a bit.

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This is the panel / door on the frame. The magnets are not attached yet and it is just sitting there on the support bar on the back.
Very happy that the panel turned out well

Tomorrow I will stain and poly the stand.....
 
I should have put the bottom on the bottom, but I made my bottom shelf to sit on top of the 2x4 base. Hindsight. I like the idea of having 3" or so of safety just in case.
 
It's killing me. I can't get your photos to load. I'm getting ready to build my first stand and wish I could figure out why I can't view the pics
 
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