Overflow Box Woes

Faraday's Cage

New member
Hi,

I've been setting up a 55 gallon aquarium (for cuttlefish, but that's another story) with a 20 gallon refugium/sump. Naturally, I got an overflow box, the PF-Nano from Eshopps, which can handle 200 GPH. I'm using a 15-year old (but still totally functional), 150 GPH, Eheim 2015 canister filter. The PF-Nano came without a mating hose or pipe, so I ordered some parts from McMaster-Carr. After finding out that the threads on the PF-Nano are not NPT (national pipe thread), I simply epoxied in a barb adapter (McMaster #5372K155) that happened to fit inside the output tube. This worked fine for a day or two, but I was having substantial gurgling noises coming from the overflow box. I found out that I could suppress these sounds by putting a piece of filter sponge in the outflow area. After about a week, I decided to restructure my tank a little bit, and consequently I moved the overflow box about 20 inches to the left. After starting the overflow and filter back up, I watched the tank for a few minutes. That's when it started to overflow the first time. I removed the filter sponge and the water level in the overflow box went down and it drained normally. I then cleaned up the water and started up the system again but with a smaller piece of sponge. Again it overflowed, but this time when I removed the sponge an odd phenomenon occurred - despite having removed the blockage the water level in the overflow box was not going down! I did not find any other blockages in the tubing, so I must conclude that some kind of air embolism-like effect is occurring. I started the system up a third time - this time with a ball valve inline with the overflow return, and I adjusted the ball valve so that I could purge the air from the return tube and so that the water level in the overflow box is static. After about an hour, I purged the air again and reset the overflow box - I had accidentally opened the valve while working on the refugium. However, about an hour after that second purging, the tank began to overflow once again. I do not understand what is going wrong here. I might post up pictures soon.

Any help would be appreciated

Thanks,
FC
 
Do you have any air in the U-tube? IF the OB was working correctly if you shut off the water does the OB restart automatically? PS I also have a 2015 and a 2013. Can you still get impellers for the 2015?
 
what are you using for a drain line? since you moved the box it could be kinked. is the drain line under the water line in the sump or above? air could be trying to purge back up if its under water and you have a small drain line. the air bubble could be blocking the water. try lifting the end of the drain line above the water line in the sump to see if this helps any. it seems like an easy fix with a few tweaks so dont give up
 
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