wow, lots there. Okay, hood. 1) do you have a reflector with the bulbs now? If so you can build a hood that will house the bulbs about 10 or so inches above the water (there will still be creep/spray but it will be reduced while light reduction will be almost nil [if your reflectors are good they'll push the light down.... a few inches eleveation will effect the light very little]). This method eliminates the need for glass (which screws with O2 exchange) and is prefered. I built a hood for pc's out of 12X1" pine (with offsets for the reflector to allow for cooling it gave me a 10" lift from the water) where the lid included the front panel of the hood so I had an uninterrupted access to the front of the tank for cleaning ( a 1X1" strip connected the side panels at the front so the front panel could lift when the hood lifted). I used spring loaded cabinet hinges to both hing and hold the hood. I can submit photos (the hood, and the tank it once served have been retired). Pc's will sufer from creep rot (rust) but not before the useful life has ended (18 mos). I like bulbs from hellolights.com as they have a one-piece pin assembly (not like the two-piece from coral-life etc) and they seem bulletproof as a result. It might be hard to use a ready-to-go kit in a hood, but it can be done. do a quick google on retro-fit PC's and you'll find a ton. Have you looked at t-5? If you're going to the trouble then that might be your best route.