Polycarbonate Vs Acrylic?

apexkeeper

New member
Are there any disadvantages (besides cost) to using polycarbonate (lexan) instead of acrylic for making internal overflow boxes and sump baffles?

The reason I ask is because I can bend polycarbonate into a box for an overflow or complex sump baffles from a single piece extremely easily with my brake instead of needing to heat or glue individual pieces of acrylic together. Plus... I already have quite a few sheets of poly at my shop.

Thoughts?
 
polycarbonate will yellow with time under UV exposure and (i believe) will not absorb as much water as acrylic. For sump baffles it shouldn't matter.
 
The sheets I have are black so the yellowing wouldn't be a concern. More worried about whether saltwater will degrade it, or it will leech anything harmful?
 
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Polycarbonate is stupid stronger than acrylic... You could spend all day trying to break 1/4" poly with anything less than a gun. The stuff I have is leftover from a job building protection guards for massive punch presses.
 
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