Reflective Aluminum For.... Reflector!

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rustybucket145

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I've seen threads here about it before but now I have to do it. I have a situation on a 55gal I'm setting up. I can't find a reflector that's going to work for this specific situation so I gotta make one. I'm not really looking for plans although it would be nice to see some other ideas. I'm mainly interested in where you guys get the reflective aluminum from and what is the price like on it?

This will be for dual 175watts with VHO supplement (that's why it's got to be custom). From my understanding Rivets work best for putting this stuff together?

Any links to past threads would be very helpful as well as any online or local suppliers that will carry this stuff.

I guess I don't even know what it would be used for in the real world so I don't even know where to look for it at.

Thanks in advance for any guidance!!
 
You will be much better off installing 2 pendants inside the hood for the MH. Use VHO with built in reflectors.

The reality is that tossing the MH and VHOs in a DIY "reflector" is lighting suicide. You will easily lose 30% or more of the PAR that way.

You can get "specular aluminum" from many online vendors. The "sola tube" extension material for "sola tube" skylights is also very suitable and found at HD or LOWES.

But again, you should really consider finding a way to use good pendant style reflectors for the MH and T5 SLRs along side.

The reason that T12 bulbs have built in reflectors is simple. The "restrike" and "shading" from the bulbs his horrible. In other words, they create their own shadow and light refelcted out of the upper portion is reflected right back into the bulb (wasted). A DIY reflector will make this worse and also utterly cripple the MH lamps as well.
 
pendant style reflectors are ok with me. I already have the socket, bulb and ballast. Is there somewhere I can just get the pendant reflector for the halides?
 
I was just thinking about a parabolic reflector, just a few inches smaller than those available commercially. Don't think that would work?
 
you could just use the pfo reflectors.. they are kinda like spider reflectors.. just bend them slightly over the vhos. they fit.. trust me.
 
rustybucket145: I'm in the same boat as you, I just need a good source for sheet aluminum. I'll let you know if I come up with anything.
 
That's exactly right Moloch_0, I'm just having trouble with the thought of spending $30 on a reflector that I'm just gonna have to hack up and bend to make it fit. I would rather start off with a solid sheet and cut/rivet and bend it how I need it. I know that the end product will be much better looking if I start off with a raw sheet instead of one already formed.

I have a friend who's in the heating and air business and he has already given me access to all his bending/crimping specialty tools. So I should be able to make it look very professional. I just don't know where to get the stuff from.

I'm gonna call some local welding shops today and see if I can come up with anything. I know they carry copper sheeting so they might have the polished aluminum.

Are there any other materials people have been using? What about a duller less reflective material with aluminum foil bonded to it using a high-temp adhesive?
 
What special situation do you have that a well designed reflector will not fit? Are the VHOs for additional lighting or just suppiment color? If they are just for "color" then you will get MORE light into your tank with properly designed reflectors for the MH bulbs.

Can you explain your situation in a bit more detail? Tank size, hood size etc?
 
Ok, just got back from lunch and Ace, Solatubes run about $250/ea. WOW!! That's alot to pay for a little shiney scrap metal!!! They didn't have the extension tubes that ya'll were talking about. How much do they normally run?

BeanA- The hood is custom. The VHO's are for supplement as well as for Actinic Color, plus they come on earlier and stay on later than my halides do to simulate dawn/dusk. All the reflectors that I have looked at are HUGE and would just not cut it. Plus they're $200 a piece and I would need three or four. And to top that off they aren't what I want!

Anyways, this is a DIY forum. Right? If I wanted to buy a reflector I would be in the Equipment Selling Forum. So..... I want to DIY it. If it turns out to be crap it's my problem. I take that responsibility! If it bombs I will then hang my head in shame, take out a second mortgage and buy your gold plated, diamond encrusted reflectors.

Nobody was saying anything to me last week when I was taking a dremel bit to my $80 Pump Impeller. And that turned out GREAT!!

So.... surely somebody here has DIY a reflector before? All I need to know is where to get the material from. I have the tools, I have the rivets, I have a basic gameplan in mind. Sure I'm open to other people's ideas for customized reflectors, and I would love to see some to give me some more ideas.

There are three tanks involved. Two are 55gals and one is somewhere in the 40gal range. I have one 400w fixture and two 175w fixtures in my possession. I will probably pick up another 175w after the project gets underway and I find out what exactly I need and how I'm going to configure the lights.

I'm not trying to put you off BeanA, I just like DIYing. I'm sure the other reflectors on the market will probably put mine to shame and I'm ok with that. But, do you think the big reflector companies started off with a top notch product? I think not. They were DIYrs at some point. But through research, innovation and some trial and error they came up with great very functional independent designs.

I'm just basically sick of paying $XXXX for a product that doesn't fit my specific needs. And that's the end of the story.
 
Go to the HVAC section of Lowe's, Home Depot, or Menards and pick up a tube of 6" aluminum duct work. Cut it in half and shape it to fit. I used a little elbow grease to polish it up a bit more, but has been working great for me. Corals don't seem to mind either. I probably have a pic in my album of them.
 
<a href=showthread.php?s=&postid=8996261#post8996261 target=_blank>Originally posted</a> by rustybucket145
Ok, just got back from lunch and Ace, Solatubes run about $250/ea. WOW!! That's alot to pay for a little shiney scrap metal!!! They didn't have the extension tubes that ya'll were talking about. How much do they normally run?
Many people have found the extension tubes on sale in the <$50 neighborhood.

BeanA- The hood is custom. The VHO's are for supplement as well as for Actinic Color, plus they come on earlier and stay on later than my halides do to simulate dawn/dusk.
Since they are not for "growth" they can be partially shadowed, or not optimized with regards to reflection.
All the reflectors that I have looked at are HUGE and would just not cut it. Plus they're $200 a piece and I would need three or four.
The actinics are for effect, the quality of the reflectors is not as important as those for the MH that you will be using for growth. So again, you will be MUCH better off using good pendandts to get the MH light down into the water, then lining the hood with reflective material to get the VHO down.
And to top that off they aren't what I want!
I was simply trying to offer you some perspective on the subject. Sometimes what we think we "want" is well thought out due to a lack of facts or perspective on the subject.
Anyways, this is a DIY forum. Right? If I wanted to buy a reflector I would be in the Equipment Selling Forum.
You could apply the same arguemet to your ballasts, the GLASS in your tank or the plastic in your powerheads. We DIY for a few reasons.
1) to save money.
2) to make better than we can buy
3) for the enjoyment of doing DIY
4) because no product fits our needs

We can sometimes save money and get "reasonable" results but not as good as retail.

We can sometimes make better than we can buy at any cost.

We sometimes spend a fortune but do so with a smile, no matter the outcome.

We sometmes have no choice and are stuck with whatever results we end up with.

You are indicating that you want to save money and you have no choice. So I am telling you that you just need to be aware of the HUGE loss of light that you are going to incur compared to a well designed reflector. It is fairly cut and dry.
So..... I want to DIY it. If it turns out to be crap it's my problem. I take that responsibility!
I think that is a given. I was just trying to give you the information to make an informed decisions. Plenty of people want to DIY reflectors but do not realize the complexity of them or the amount of light they will lose. This equates directly to operating cost.
If it bombs I will then hang my head in shame, take out a second mortgage and buy your gold plated, diamond encrusted reflectors.
I am not sure i appriciate your tone... but anyway, my gold plated $200 reflectors have paid for themselves in energy savings becuase I get the same growth from 150s that somebody with DIY 175s or 250s would get. Take a look at Sanjays site for some reflector measurements and see how much even GOOD designs differ.
Nobody was saying anything to me last week when I was taking a dremel bit to my $80 Pump Impeller. And that turned out GREAT!!
What does that have to do with reflectors?
So.... surely somebody here has DIY a reflector before? All I need to know is where to get the material from.
even though I disagree with the whole idea of a DIY reflector, I have given you ideas and places to look. Use GOOGLE and search for specular aluminum.

The bottom line is that placing the VHOs and MH in the same reflector is simply one of the worst things you could do. Sure people have done it and companies still sell hood like that.

I'm not trying to put you off BeanA, I just like DIYing. I'm sure the other reflectors on the market will probably put mine to shame and I'm ok with that. But, do you think the big reflector companies started off with a top notch product?
Many of us like DIYing. It is good to know what you are getting into before you start though. If the expetations or goals are far flung, those of us who know better will stand up and say something. In other words, proceed at your own risk now that you understand the limitations of the project.
But through research, innovation and some trial and error they came up with great very functional independent designs.
/quote] The parabola is the basic shape you are looking for. Computers are used to design reflectors. Each bulb needs it's own properly designed reflector. Yes we have come a LONG way from bending a sheet of aluminum around a lamp and calling it a reflector. That is why the T5 SLRs are so populer. Reflector design is driving modern technology from wharehouse lighting to car headlamps.
I'm just basically sick of paying $XXXX for a product that doesn't fit my specific needs. And that's the end of the story.
You would not go DIY a cell phone because what you is available does not fit your needs, nor would you DIY your own transformers or ballasts. So what is the difference? Simple, you (and many others) view the "reflector" as a very simple thing. Simple things are good candidates for DIY. The reality is that the reflector is not a simple thing. Your application is even worse because you are going to try fold several bulb into one reflector.

Your best bet is a simple parabolic curve that covers all of the bulbs.

http://www.anomet.com/reflective_products.html
http://www.jfreeman.com/metal_sheeting.html#flat
http://www.aaluminum.com/
http://www.mcmaster.com/nav/enter.asp?pagenum=3422

Local machine shops and sheet metal shops will also have access to reflective sheet goods.
 
rusty, sometimes the truth hurts :)

I am all for DIY... sometimes it just does not make a lot of sense.

Your Best bet is a (2) 175s in each 55 and 1 VHO. Use VHOs with internal reflectors and use Reef Optix IIs. They are not perfect, but do have a decent shape and are going to come out cheaper than DIY.

http://www.sunlightsupply.com/product.cfm?sid=2C6FA41AE0815D553484300D71C124E9&p=958&cs=products%2Ecfm%3Fsid%3D2C6FA41AE0815D553484300D71C124E9%26c%3D23%26kys%3D%26pgi%3D1

You can paint the inside of the hood white to reflect any scattered light back towards the tank. You will get MUCH better performance this way than you would placing all 3 (or 4) bulbs in a single reflector. When I say "much better" I am guessing at least 60% if not more.
 
How do you, Bean, get all this info on what is good and what is not. This is just a question, not an attack. Thanks
I am also in the market or doing a DIY hood and reflector.
Also, thank you for the sites. Anomet has the best stuff but only overnites their stuff at $120.00, no other way. I spoke with them yesterday.
 
When did I ever say anything about placing all the bulbs in a single reflector? I'm not really sure where you got that from. I simply said that the reflectors available did not accomodate my setup.

I think I'm starting to see why you are against DIY reflectors. The link you provided takes you to a $21.95/ea reflector that a two year old with a brake and a $5 sheet of aluminum could make. If your fabrication skills couldn't produce that I see why you would want to spend $129 on a reflector.

The simple fact is that light reflects. And it does so in a VERY predictable manner. I plan on using this basic and elemtary fact to design my reflectors to give my tanks a proper coverage without too many shaded spots or any hot spots in the space I have provided.

I understand that you are against my DIY of this project so.... If you don't have anything constructive to add please leave this thread so that it is not cluttered with our bickering. I didn't post this thread with intentions of getting anyone fired up. I just wanted to get some ideas on a light reflector. I thank you for your 'insight' into this highly complicated and technically advanced subject of light reflection. I didn't mean for it to get this out of hand.

Thank you again for your links, they were very helpful.


earlnewt: I was making a pun at the going price of quality reflectors. ie. They should be covered in gold for the price they charge.
 
<a href=showthread.php?s=&postid=8996934#post8996934 target=_blank>Originally posted</a> by rustybucket145
When did I ever say anything about placing all the bulbs in a single reflector?
You didn't. My comments were with regard to the fact that you SHOULDN'T. My comments further regarded the fact that bending a reflector for the VHO is kind of pointless and that for the PRICE you will pay to DIY a MH reflector, you will be better off buying one.
I think I'm starting to see why you are against DIY reflectors.
No Honestly, I do not think you have a clue as to why I am against them. I am NOT anti-DIY and am NOT against trial and error. Rusty, I am TELLING YOU that others have already been down this road. That is why we have computer designed reflectors now. That is why we can get 60% more usable light of a fluorescent tube. That is why my 150 DE pendants outperform my neighbors 175W "spider" lights.
The link you provided takes you to a $21.95/ea reflector that a two year old with a brake and a $5 sheet of aluminum could make. If your fabrication skills couldn't produce that I see why you would want to spend $129 on a reflector.
Why do you keep taking personal shots rusty? It is getting kind of old and childish. Yes Rusty, anybody can use a sheet metal break. The question is WHAT SHAPE and HOW ACCURATE is that shape. The questions is WHAT MATERIAL and HOW IT REFLECTS lights.

As I mentioned, that is a CHEAP example of a useable reflector Rusty. You seemed to have missed that point. It is not perfect, but it is cheap and usable. In most cases, cheaper than DIY and certainly more efficient.
The simple fact is that light reflects. And it does so in a VERY predictable manner. I plan on using this basic and elemtary fact to design my reflectors to give my tanks a proper coverage without too many shaded spots or any hot spots in the space I have provided.
and there lies the problem. Exactly how do you plan on doing the calculations? Exactly how do you plan on bending a shape to fit those calculations. Rusty this is not one of those "close will get it" projects. That $29 reflector you lauged at is much more advanced than anything you will design without the proper tools and understanding. No, I am not talking about your rivet gun and sheet metal brake.

Let me ask you a couple of questions: Would you DIY a pair of eyeglasses? Would you DIY a camera lens? Would you DIY satellite dish? What would your expectations of success be? All of these products are use bounced electromagnetic waves to operate. All are VERY predictable and all are rather simple in concept. An "aquarium" reflector is no different. You just want it to be so that it will fit the DIY model.
I understand that you are against my DIY of this project so.... If you don't have anything constructive to add please leave this thread so that it is not cluttered with our bickering.
Last I checked, I was one of the only people helping you other than the "hey nice idea" passerbys. You are the one bickering. With each post I have offered you insight into reflectors and also information to help you along with your project if you so desire to continue.
I didn't post this thread with intentions of getting anyone fired up. I just wanted to get some ideas on a light reflector.
I have given you IDEAS. I have also explained why it is not the best route to go. You posted in a public forum Rusty, be prepared to get answers that you do not agree with or that do not support the basis for your idea.
I thank you for your 'insight' into this highly complicated and technically advanced subject of light reflection. I didn't mean for it to get this out of hand.
Rusty for somebody that does not want things to get out of hand you certainly do take personal shots and make off handed comments with regularity and ease. Regardless of what "you" understand about reflectors, they are complex and technical. I suggest some further reading on your part, it may save you some time and money.

Rusty, did you ever wonder why T-12 fixture were so HUGE? Because the correct shaped parabolic reflector is at least 6+ inches wide. Why? Because of the diameter of the bulb and the restrike. That is what makes T5 so great, the narrow bulb and almost non existent restrike. That is why VHO bulbs have a built in reflector, it eliminates the restrike and does a better job at getting the light into the tank compared to a 6" wide SLR.


Start with Sanjays Articles:
http://www.reeflightinginfo.arvixe.com/articles.htm

And the search for more from there. Here are a few more to get you started:
http://fins.actwin.com/aquatic-plants/month.200008/msg00069.html
http://groups.google.com/group/rec.aquaria.freshwater.plants/browse_thread/thread/3395156ac84af84a/3b4e78dddc1d71d7?lnk=st&q=reflector+restrike&rnum=3&hl=en#3b4e78dddc1d71d7

Those will get you started. Notice the last link has links to a parabolic design for t-12 lamps. Please read the text from the designer. Notice that it is 5.5" wide... read why.

A shat with Andy from IceCap, or any of the Sunlight Supply folks would also help to change your perspective somewhat.

You mentioned SPACE in the hood as a design constraint. You simply can not have your cake and eat it too. If space was not an issue and DIY was the desired route, then I would look into the DIY lumenarc style lamps. There are several threads here on teh subject, some with plans and dimensions. Somebody even has a PDF pattern you can download.

Again, I have offered you plenty of information and links and I certainly do not appricaite your attutude or the way in which you have responded. The only reason I continue to reply is so that others who are willing to learn, may have the opportunity to do so. You may think you fully understand and do not need to learn (the thread illustrates otherwise) but there are other people who certainly do not feel that way.
 
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<a href=showthread.php?s=&postid=8996934#post8996934 target=_blank>Originally posted</a> by rustybucket145
When did I ever say anything about placing all the bulbs in a single reflector? I'm not really sure where you got that from. I simply said that the reflectors available did not accomodate my setup.

I think I'm starting to see why you are against DIY reflectors. The link you provided takes you to a $21.95/ea reflector that a two year old with a brake and a $5 sheet of aluminum could make. If your fabrication skills couldn't produce that I see why you would want to spend $129 on a reflector.

The simple fact is that light reflects. And it does so in a VERY predictable manner. I plan on using this basic and elemtary fact to design my reflectors to give my tanks a proper coverage without too many shaded spots or any hot spots in the space I have provided.

I understand that you are against my DIY of this project so.... If you don't have anything constructive to add please leave this thread so that it is not cluttered with our bickering. I didn't post this thread with intentions of getting anyone fired up. I just wanted to get some ideas on a light reflector. I thank you for your 'insight' into this highly complicated and technically advanced subject of light reflection. I didn't mean for it to get this out of hand.

Thank you again for your links, they were very helpful.


earlnewt: I was making a pun at the going price of quality reflectors. ie. They should be covered in gold for the price they charge.

in your original post you mention that you want a "I can't find a reflector..........
This will be for dual 175watts with VHO supplement (that's why it's got to be custom)."

i assumed you meant 1 reflector. you were asked to fully describe your needs. have you described them yet?

anyways go a head and build your reflector. parabolic would be best. most pre-made reflectors that are available are junk. some are excelent. so do some research before you buy. the sanjay links are a great start. and you are completely wrong about how easy it is to make a great reflector. you have just insulted the numerous people that have devoted 4 or more years to earn a degree in optical physics.

keep in mind that i agree with your need to diy. i think that most of us could diy a reflector that is better than what most people have bought. as long as we put research and thought into it.

still, i think your acting like an *** hole.
 
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