Great Ben,
There is no way to tell how many of the refractometers might have this problem. It could have been one entire production run, or it could have been a small number within a production run.
As I said, the optics I believe are just fine. Once it is calibrated to a Solution of Known Salinity of 35, it works just fine. I have tested it against ten other refractometers now. This is certainly only a problem for those who trust the ZERO calibration with distilled water.
The part that I find interesting is that once it is calibrated to a Calibration Solution with a Salinity of 35, it still reads Zero for distilled water, even though when done in reverse and calibrated to Zero using distilled water, reads the Calibration Solution with a Salinity of 40.
What that means to me is that there is some "SLOP" at the ZERO point at the calibration mechanism that is set by the calibration screw. And, that "SLOP" does not exist when calibrating to a much higher Salinity, as in the Calibration Solution used.
The fact is, the problem does exist in at least three refractometers we know of for sure because of the posts in this thread. How many more might be affected is anyones guess...
I am perfectly happy with my Refractometer, and have no desire to replace it. I just feel it is important to try to notify anyone who has an affected Refractometer of the correct way to get an accurate Calibration...
Thanks, Dave