this is copied from another thread I am writing it up in also
quote:Originally posted by dhnguyen
^^ Of course there is interest in a DIY for this. Please, by all means share your knowledge.
Thanks for the quick reply, I have been reading rc for a long time and have seen you rip people for not having a well thought out idea so I will do my best to lay out all of my "knowledge" for you, please let me know where I fall short. This will take a few posts so please have patience with me.
This all started when I read a post here on rc where a diy guy asked the head of PFO what the leds he used where and what the colors were. I will not repost his response but it was rather harsh (which surprised me because he always seems like such a nice guy when people ask him questions, must be a sore spot with him) but it ended with go out and find out for yourself and then you will know. Well I am an engineer by trade and a statement like that is the same as throwing a pork chop to a starving Chihuahuaââ"šÂ¬Ã‚¦ LOL so I went out and researched what he had done.
So lets start we know from Dana Riddleââ"šÂ¬Ã¢"žÂ¢s write up that there are 13 blue and 12 white leds, that they are 3 watt and that they are Philips Lighting 3-watt Luxeon Emitter batwing design. Also used is a lens holder and a 45-42 degree lens to give the 45 degree in one direction and 42 degree in the other direction light spread. We know that it favors 431-480 nm light spectrum. For a refresher look here at the review.
http://www.advancedaquarist.com/2006/8/review2
So letââ"šÂ¬Ã¢"žÂ¢s look at the components closely.
http://www.luxeonstar.com/item.php?...artno=LXHL-LR3C
The blue emitter.
LXHL-LR3C Specifications
Lumens 450 mWMax
Continuous Current 1000 mAForward
Voltage 3.9 VfDominant
Wavelength 455 nmLED
Type StarRadiation
Pattern LambertianWeight 5.5g
13 of these total of 450*13= 5850mW
The white emitter.
LXHL-LW3C Specifications
Lumens 80 lm
Max Continuous Current 1000
mAForward Voltage 3.9 Vf
Dominant Wavelength 5500 KLED
Type StarRadiation
Pattern LambertianWeight 5.5g
12 of these total of 80*12= 960 lm
The holder.
http://www.luxeonstar.com/item.php?...FHS-HWB1-LL01-H
Fraen lenses fit over top of any Luxeon I, III and V lambertian LED and efficiently focuses the output to a 40-45Ã"šÃ‚° beam of light. (Depending on the LED color.)
These lenses come with a staked holder that holds the lens in position over the LED. For more information about how to use the staked holder, see the Heat Staking application note in the Additional Information section below.
ââ"šÂ¬Ã‚¢ Amber, Red LEDs - 40Ã"šÃ‚° beam
ââ"šÂ¬Ã‚¢ Blue, Cyan, Green LEDs - 42Ã"šÃ‚° beam
ââ"šÂ¬Ã‚¢ White LEDs - 45Ã"šÃ‚° beam
ââ"šÂ¬Ã‚¢ Up to 85% efficiency
ââ"šÂ¬Ã‚¢ Fits all Luxeon Lambertian LEDs (Except Star/O)
ââ"šÂ¬Ã‚¢ Software optimized aspheric profile
Note: the 85% efficiency, this means we have 5850 mW* .85 = 4972.5 mW of blue light
And 960 lm * .85 = 816 lm white light.
For more reading on the led look at the full spec sheet here.
http://www.lumileds.com/pdfs/DS46.pdf
How am I doing so far?
The problem was building one of these using these components was going to be hard and expensive in the long run for a one off. Not to mention heat control was going hard at best.
So at that point I had given up. Until two events happen. Number one, one side of my light housing gave up the ghost in a very spectacular fashion. I was now looking at buying a new icecap, a new xm 10k 175 bulb a two new 96 watt compact florescent tubes and new compact florescent ballasts, a total of $415.00+ in stuff. And two enter the rebel (
http://www.lumileds.com/pdfs/DS56.pdf ) all the color spectrums needed, the perfect light output and the perfect light throw (right up there with a spider reflector) in a very small package just one problem packaging. But not to fear within six months out came the rebel star (
http://www.luxeonstar.com/7007-endor-datasheet.pdf ), a diy dream come true (kind of).
Remember the 816 lm white led output of the solaris? Wellââ"šÂ¬Ã‚¦.
7007-PWC-08-3 Specifications
Lumens 240 lm @ 350mA
435 lm @ 700mA
Max Continuous Current 1000 mA
Forward Voltage 9.45 Vf
Dominant Wavelength 6500KLED
Type Tri-EmitterRadiation
Pattern Lambertian
Weight 5.5g
816 lm/435 lm = 1.8 rebel stars need. I used 5 at 435 lm to equal 2175 lm or 2175 lm / 816 lm= 2.66 times the out put of the stars the prototype Solaris used
Now the blues that was hard. There is no one making or selling the rebels on a star. After some phone calls I was able to get the un-mounted pads and make them myself. I have since found a source for the blue stars.
I used this rebel for the build.
LXML-PR01-0275 Specifications
Lumens 275mW @ 350mA
525mW lm @ 700mA
Max Continuous Current 1000 mA
Forward Voltage 3.15 Vf
Dominant Wavelength 455 nmLED
Type EmitterRadiation
Pattern LambertianWeight 0.070238g
Remember we were trying to meet the 4972.5 mW of power?
525 mW* 12 (four stars three rebels each) = 6300 mW or 6300 mW / 4972.5 = 1.26 times the light out put of the stars the prototype Solaris used.
I am also giving you the numbers if you run the system at 700ma I am running my system at 800 ma so my light output is higher then these numbers. The rebel can be run at up to 1 amp as long as you have the heat dissipation handled. Look at both the pn junction temperatures in the pdf manuals and you will see one amp is easily attainable if you have the right heat sink.
Constant current circuit was the next problem the easiest way to do that is using this link.
http://www.instructables.com/id/Pow...nstant-current/
The numbers he gives and the assumptions he has DO NOT work for the rebel but the transistor and FET were a perfect fit, the resistor values are different do your testing very carefully and do not assume anything. Also note that you can use one of the circuits to run the whole system or five or six modules but remember that just like in the Solaris if you lose a led you lose the whole string of leds in the case of Solaris it is a $300-$500 replacement. It took me $45 of parts to make each star have its own driver this way a failure of a star means an $11.00 replacement star. Also remember that the led lose light level over time 70% over 11 years a simple adding of a 100k resistor to each driver will bring up the light level back to original (increasing amps) as time goes on. I am not listing numbers right now because I am at work writing this and my notes are at home.
Heat sink, here was the hard one, you have to get out 8-11 watts of heat not an easy task, I was lucky in that I found a heat sink that is way over kill for what I am doing at a local surplus supply house so this was not a problem, I did try bolting one star to a 12 x 4 x 0.25 inch plate and running one, the plate hit 250 degrees f in about 30 seconds. So pick your heat sink carefully, and use the best heat sink paste you can find (arctic silver works great).
If there is more interest shown then I will set up a site with all the information and photos. I will probably put a donation link to help pay for the site. Any ideas on this would be greatly appreciated.
So how did I do so far? Does anyone have any questions? I will post photos of the tank as soon as I figure out how to post them.
As a side note, how do I know the led works better, more coral growth hard corals on the led side then the metal halide/pc side, better extension on polyps softies, zoos extend better, more calcium intake, and my clam added a new ridge. But the number one way I know the giant devils hand dead center between the two systems went from leaning toward the Metal halide sided of the tank toward the LED system side in about two days of running and is fighting for space to move over.
Hobby Experience: 25 years
Current Tanks: 150 gal with two 64 side tanks, and 18 refugium, ssb and dsb mix setup, softies, hards, clams
Interests: reef, motorcycles, scuba
Last edited by divernm on 12/06/2007 at 02:22 PM