All of the evaporation will happen in the return side. I would definitely make it bigger(won't have to top it off as much). Are you going to make three sections so that you can have a fuge?
I don't think that It is large enough for a fuge, it's only a 10 gallon tank. I will probably try to make a HOB fuge or set a fuge on top of the sump, plenty of room on top just no length.
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