ââ"šÂ¬Ã‚¦ and so the project continues. Phase II is building the stand. There are a few caveats that are important in this build:
1. Maximum room must be available in the sump area to permit moving around and tinkering with stuff.
2. The reef will be placed in a room with Mexican Saltillo tile. This is a very uneven tile, thus the stand can not have a solid bottom. Instead, the stand will rest on the floor only by the four corners. The sump floor will be raised 3/8ââ"šÂ¬Ã‚ off the ground and foam will be placed beneath it for additional support.
3. I donââ"šÂ¬Ã¢"žÂ¢t like paint on furniture. Therefore, the inside of the stand will be stained, with Minwax polyurethane. This stuff is more difficult to apply and it tends to hide the wood grain, but it offers more protection than the Watco stain. The Watco will be used on the exterior skin, just like the canopy.
4. I have yet to have problems with salt creep damaging my current stand protected with Minwax (used on beams and walls of stand). However, the flooring is another matter. I have often had leaks or spillage from the sump and return pump. IMO, a painted or stained deck is just not enough protection. The sump floor deserves a waterproof floor. I will use white shower board ($25 at HD for 4x8 sheet) to seal the bottom and edges of the sump floor and treat the seems with silicone. I have used this design successfully in the past and will continue the tradition in this stand.
5. I do not want any braces in the front of the stand. I want maximum access into the sump area. Two braces will be used in the back for support.
6. I wanted a perfectly square stand. I have built aquarium furniture before, and it always comes up a bit off on measurements. This time I will be using a Kreg Pocket Hole jig and a craftsman 90 degree angle clamp for the perfect corners. I will build the sump floor first, as this will be the rigid backbone to the stand with perfect square corners. The stand legs will then be fastened to this square frame.
Okay, here are the details:
The Tank: (OD including the black trim): 48x18x30 (LxWxH) 110gallon tall.
The Sump: (OD including the black trim) 36x16x16.5 (LxWxH) 40gallon.
The Stand: 48.25x20x32 (LxWxH). The stand is 2ââ"šÂ¬Ã‚ wider than the tank, this is to accommodate the sump with an extra inch of room to permit for silicone caulk. It also gives room for water spillage to sit on the sump floor before spilling out into the living room. The sump floor sits 1 7/8ââ"šÂ¬Ã‚ above the ground. The total height available inside the sump is 29 1/8ââ"šÂ¬Ã‚Â. Overall height is 32ââ"šÂ¬Ã‚ with a solid Ã"šÃ‚¾Ã¢â"šÂ¬Ã‚ plywood top.
This is the sump floor frame. It is drilled with pocket holes to fasten the corners and assure rigidity. It came out perfectly square, as I had hoped. To maximize the avalilable space inside the sump, I decided not to place the sump floor on top of the frame. Instead, I routed an edge in the frame and will countersink 3/8" plywood flooring. All the pocketholes will be covered up with the white shower board.
Putting the sump frame together using a $25.00 Craftsman 90 degree clamp. Great tool!!!
Here is the Craftsman clamp at work with a 180 degree hold.
The shower board is being applied to the sump floor for fitting. It was cut about an inch larger than needed. I used a router with flush trim bit to trim off all the excess. It will then be removed. The shower board is now the right size and will be cemented on after all the legs and braces have been fixed with pocket screws.
Router in action with a flush trim bit, to trim off excess shower board.
Craftsman clamp at work with the legs. I do not use any screws in the legs, because they tend to split the wood. I only use wood glue here. The joining braces will be screwed to the legs with pocket holes.
In order to raise the sump floor evenly 3/8" above the ground, I used the 3/8" sump floor plywood sheet and placed it underneath the floor frame. Then, the legs were glued and affixed to the frame with pocket screws.
I will finish up the stand frame tomorrow. Maybe I will get the tank on there and figure out what to do with the CLC and plumbing.
BTW, I have accumulated the lumber, sump, and Panworld return pump from Birthday gifts and cash. See, getting older is rewarding!!! Thanks family for the great gifts!!!