Tucker's 150 Reef Build

A lot has changed since I last posted…my wife bought me the Apex Controller with an additional energy bar for the tank. This pretty much makes the power panel and outlets useless since everything will be plugged into the controller.

The controller also reduced my need for installed outlets from 12 to 3, so I pulled the power panel and the outlets out and replaced the back panel with a piece of plywood with a water resistant coating on it. I only took the inside panel of plywood to the center of the stand since I had already installed plumbing and left no room on the sump side for ply-wood to fit between the sump tank and the wall. Instead, I took another piece of coated plywood and screwed it in from the rear of the stand, but only mad it about 5-6” taller than my sump to control splash. This also allows for my plumbing to still be accessible from the rear of the stand as intended.

Below is a pic of the stand during part of the water resistant prep. I took clear silicone and filled all gaps and joints to prevent water from getting beneath the stand. To take it a step further I also sprayed over the silicone and the exposed L-brackets with Flex-Seal spray sealant which is the black stuff you see on the inside of the stand. The right side isn’t completed yet because I have not secured the back wall to the stand. Until I get the sump back in to ensure there is plenty of clearance to align the plumbing properly I won’t be able to secure it.


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Silicone filling gaps...
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The plumbing is pretty basic. I use dual 1.5" (40mm) PVC for the return which allows for a lot of flow on gravity alone. I was thinking of splitting one of the drains to my UV sterilizer, but since I am going to put in a second submersible pump to feed the multiple reactors, I decided to just add the UV Sterilizer to that. Instead, i put two lengths of pipe in the overflow on a 1.5" T-connector to deliver water to the sump.

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I made one shorter than the other to act as a backup of sorts should something prevent flow down the shorter drain pipe. My return pump is about 1800gph on a 1" return which is split at a "T" to either side of the tank.
 
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While I am getting the stand and the tank set, i am also prepping for my water changes. Picked up three 55gal drums and will use two for salt water and one for fresh. Since the tank is in front of dual sliding glass doors, I will be building the water shed to the Right of the center of the doors. I haven't worked out plumbing yet, but at least I have easy access to the rear of the tank and the sump...

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Trying to get as much done on the week days as I can, but usually only get about an hour or so of dedicated work on the project. I usually make up for lost time on the weekends.

Yesterday I got my true union ball check valves in. (pic below) This will replace the union I have above my pump to prevent back-flow from returning to the sump via the return. Was thinking about putting two in series as a fail-safe, but decided not to because I don't know how much one of them will slow my flow yet.

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Put the back wall in and slid in the sump for measure. Was thinking of putting a pad down to set the sump on, but I think it will just make it more difficult to clean up spills than help. The right side of the back wall is where the controller will go. This allows plenty of room for expansion of controller units.

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Got the internal fixed power outlet installed along with the J-Box. I drilled a hole through to the other side of the stand where I will mount two more fixed outlets and ran wire to the other side. These outlets will be for anything I don't put on my controller, like my lights which are programmable.

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will put the rear outlets in tomorrow and then continue to work on the rock scape (will put a pic of what we have made so far tomorrow). My concern with my rock is Po4 leeching. they have been baking in the sun here for almost a year, but don't think that will make a difference. Thinking of putting some in saltwater and testing for Po4 to see if it is indeed leeching.
 
Had a week plus setback this weekend. The controller, ATO and power bar that I was supposed to be in the box I picked up from the mail room was a mis-send. Instead I got some rowaphos and a maxspect powerhead.

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Soooo...no controller for me.

Picked up the plumbing will need for my saltwater storage and will start that project the weekend following Thanksgiving.

Got the primary pump installed (Fluval Sea SP4, 1800gph) as well as my utility pump (Eheim 1200gph).

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The utility pump will feed a bank of ball valves connected to the ceiling of the stand which will, in turn feed my reactors, chiller and be used to do water changes until my automated system is done. With 100 gallons of saltwater on hand, I will change out the volume of my return chamber about every three days.

Ceiling plumbing -
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I didn't get much of a chance to get to finish wrapping the stand. Will be working on that this Wednesday. Once it is wrapped, will start on the doors, which will hang on instead of hinged doors. This way, I can just take the doors off completely.
 
Once the Apex Controller gets in, I will be installing all of my equipment. I am still looking at getting a few more things, but have what I need to get it all started.

Equipment List

Main Pump - Fluval Sea SP4 1800gph
Utility Pump - Eheim 1200ghp
Apex Controller
Skimmer - Vertex Omega 150
2 x 90w Kotobuki Heaters (controllable)
GFO reactor from TLF
Carbon Reactor from BRS
Vortech MP40 Powerhead (will switch over to a couple of Jebao RW15's with Apex controller mod in a month or so)
Reefbreeder's Photon 48 LED lights
1/4 HP JBJ chiller (on Order)
2x Kotobuki 6500K lights (for sump)
Kotobuki 11liter (3gal) canister for cryptic zone (will fill with live rock)


And of course I will adjust equipment as I move along. May put a UV sterilizer on the system after it's first year...will require me to modify the overflow plumbing, so not in a hurry to put it in now.
 
Wife setup the scape while prep the stand wrapping.

Only had one issue where the rock literally broke and caused a rock to strike the inner wall of the tank. No real damage but it Is an acrylic tank so I had to sand and Polish the affected area.

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Nice rock work btw why two color rock

Wife got me 20lbs of "Seeded" rock from the states. That's the blue (purple) ones.

Didn't want to add them after the cycle because trying to get the scape built with water in the tank sucks. So I'll let it all mature at once.
 
Things have been moving along slowly. With work and Family, finding time to complete the construction requirements gets difficult.

Got the stand wrapped with exception of the doors. I will have four removable doors on the it; three in the front and one on the left side where the sump is. Decided not to go with traditional hinged doors because of the close proximity to the dinning room table and it will be easier to do maintenance without a door in the way of going between openings. Doors will be hung by the end of the week most likely. I also have a few more pieces of molding to put on, but that can be done easily enough.

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The controller finally arrived after the snafu with shipping. Put the controller on the back wall, one energy bar near the sump and the other on the opposite side of the energy bar (back side of the tank) that you see below.

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Mounted the controller interface directly to the exterior of the stand. I didn't want to have to get under the stand every time I wanted to use or look at it.
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Used two pumps. One for return and one for utility. added four ball valves to the utility pump so I could add additional reactors and such. Also makes my water changed a little easier.
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The sump chamber was a little too deep for the skimmer so I headed out and found a small plastic crate to set it on.
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Slowly assembling it all together. Wish it was moving faster, but also don't want to rush it and regret it down the line.
 
Figured since I couldn't get water in my tank and I am waiting for glue to dry, I would improve my phytoplankton culturing setup.

Before the adjustments, I had the culturing station in a small closet just kinda thrown in. The image is fuzzy...been happening a lot with my camera...or I just suck at taking pictures.

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So I pulled the top shelf out and replaced it with a water resistant piece of plywood that has about 8cm less depth to allow the lights to be mounted on the back wall. This also allowed me to put my equipment on the top shelf and the phyto cultures on the second shelf.

I zip tied five valves with multiple outputs to a piece of PVC to allow both of my aerators to connct and provide plenty of air. The aerators are an ADD-X and a Kotobuki, both dual output. All four outputs were put on the valves to provide maximum output of air to the cultures.

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On the bottom of the top self, I used two "Cable Keep'R" to hold the air lines up as they came down to the top of the bottles.

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I use a timer to rotate the lights 16 on, 8 off. Overall I think the setup was pretty successful.

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Happy New Year everyone!

Been busy and couldn't update much. Will put up some photo's soon.

The tank is filled and running it's cycle. I have a lot of live rock from a friends tank that was breaking it down, so I stuck that in the sump to assist with the cycle. I also used Biopronto to kick it all off. It's just a waiting game now.

My phytoplankton cultures have increased exponentially...running 11 bottles now and getting ready to expand to 15. once they are all mature, I will start refrigerating it and making it part of the feeding schedule. I also use it to feed my pod tanks.

Also nearly done with my water storage shed. Need to put the two front panels and the door on and I'll be done with construction.

My APEX is on the way back from Neptune Systems. There was apparently a defective internal IC component that needed replaced. Will be nice to get it up and running. This morning I ordered a pair of Jebao RW-15s and that will be the final addition to the tank for quite a while.

Will put up some pictures as soon as I get the time to stop and take them. =) moving at the speed of life here...
 
Well, haven't been able to focus on my tank build much. Wife broke her leg, so my focus has been family.

Here is a pic of the tank now...

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It is currently five weeks old. Used dry rock in the DT, natural sea water, 25 kilos of 7 year old live rock in the sump, 25 kilos of live sand from 7 year old established tank and another 35 kilos of live argonite sand (commercial), and a bottle of Bio pronto. The tank barely registered a cycle.

The coral I have in the tank was about to get thrown away, literally, by a guy leaving island, so I took a chance and put it in the tank. It has all done great so far.

My levels have been excellent...

Current readings are

1.026 - Sal
80deg - Temp
0 - Nh4
0 - No2
0 - Po4
3 - No3 ( I tend it overfeed )
8.3 - PH
420 - Ca
8dKH - Alk
1320 - Mag


No plans to put anything else in the tank right now except a Red Coris Wrasse that is in QT. Saved the little bugger from doom in a poor quality fish store here. Sat and watched him trying to burrow into the crushed coral substrate the store had in the tank and felt sorry for it. It will be the largest fish in my tank.


Will update in a few weeks with more detailed pictures.
 
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Tank is fully up. Still working on my salt water storage (100g) and my fresh water storage (50g) but overall it is complete.

I also need to finish my stand door covers for the stand as well. But they are easy to mount since they are completely removable.

Tank Shot...low light..
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Better light-
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The Sump Area is pretty big. The actual sump space is smaller than half the length of the stand. leaves plenty of room for equipment and/or storage.
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My critters...

Hammer Head Stretching it
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My retarded Clowns. Friend gave them up because they wouldn't host with an Anemone. They are content to live in the Mushroom Leather I have here.

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Birds Nest. Almost gave this one up...it was in bad shape and covered in cyano. Glad I didn't give up on it....it recovered nicely.
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My African Flame Back Angel..was my first marine fish. It's now almost four years old and has seen three other tanks before this one.
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One each Surge Damsel, Cleaner Wrasse and Red Coris Wrasse.
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Angled views..
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It's been about a month since my last update and since then my sump took a **** on me. Sitting at my computer one night and working on an image solution for my home computers and I hear a loud "pop" followed by rushing water. I was quick enough to get to the sump and close the seal before more than 4 or 5 gallons made it to the floor but i was in a pickle none the less.

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The break was right along the seam so it can be repaired, however, the new DIY sump I have in is doing just fine.

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