So as with most "easy" things, hurdles have been hit! Let's start with the RO/DI system. I have a 180 gpd set-up that is producing about 25 gallons a day

Seems the 18psi of pressure my building water has isn't quite enough. Ordered a booster pump to help...won't run b/ of the low line pressure. Seems the pressure switch won't send a signal to the pump to turn on at this low pressure...ARGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
All is not lost, Spectrapure is sending me a new pressure switch that works from 2-22psi. MAYBE I'll start to make real water quantities before year end.
Next I filled my beautiful new sump with water and found a few problems. Bulkheads were leaking...I fixed that easy enough...but the bigger issue was the leak in the crash zone between the side and bottom panel. Looks like the shipping company "racked" the sump on delivery. A top piece (non-structural) was cracked and this bottom seal was compromised. A claim has been filed and I do expect a full refund. My choices are as follows:
1) Have a new sump built locally so I can avoid the potential shipping issue
2) Go crazy and get a unit from MRC

3) Fix this one and get a boat load of cash for my trouble.
For now I am going with #3. I got some 2-part epoxy and applied a bead to the entire joint on the right side. Filled with water and leaks are gone. I am hoping this is a permanent fix. If any future issues arise, I'm probably going with #2.
Planning on finishing the plumbing all up this week and possibly getting the tank filled by next Monday! I am so hoping the long road is almost done so I can get to the fun stuff.