180 GALLON PENINISULA FOAM ROCK WALL..... in 2 weeks

Mav2

New member
Before I begin, I would like to say a massive thank you to all those who are part of reef central/Reefkeeping, your tanks, experience and knowledge of keeping water have been invaluable.

I would like to say a special thank you to Twiggy, Speckled Grouper, Last Light (God Bless) and Paul Brun; whose foam rock walls and beautiful tanks have been an inspiration to me.

I set up my first Reef tank 5 years ago. After seeing a friend’s 50 gallon tank I was hooked and decided to set up my own. After 6 months of fishes and corals dying on me for no apparent reason, I gave up and broke down the tank.

7 months ago I decided to build a 60 gallon tank. 44" x 24" x 15".

Today, after 3 months of planning I decided to upgrade to a 120/150 gallon tank. The tank would be a peninsula style tank with a central overflow and the main structures would consist of a foam rock wall and a central rock pillar (to hide the overflow)



Tank and sump specifications

48” x 30” x 24” – Display tank
(Ground and polished edges, Black silicone)

36” x 20” x 16” – Sump and refugium
(Mangroves, Sand/Miracle mud)

Central overflow with Rectangular glass insert

Aqua medic Turboflotor 1000 Multi SL

Eheim 1250 Return Pump

Tunze 6045 x 2

2 x 39watt T5’s, 4 x 54watt T5’s, 2 x Aqua-rays LED’s

2 x 300watt Heaters (In sump)

Ventron UV 15 (Temporary)

Live rock for Sump and Main display

Live sand refugium



Stand specifications




Travertine Honed and Filled natural Tiles

48” x 30” x 36”

¾ Marine Ply construction
(2 inch Ventilation/Access holes to Right side)
Removable Front Panel


Friday 12th March 2010

After finishing my final designs on the tank and sump, decided to order it today. ETA 7-14 days.




Sunday 14th March 2010

Picked up the tiles from Topps tiles. 17 (600mm x 600mm tiles (plus 1 freebie!). Tiles, Grout and adhesive cost £130.

Ran through designs with Dad and parted with the “cash” for the materials. ETA 4-6 days.

Monday 15th March 2010

Popped into the LFS to get an update on the tank. (A little early I know…so what…I’m excited)

Tuesday 16th March 2010

Had, day off work today. Bad cold, I would say Flu but everyone seems to “scoff” at the mention of the word….as if it’s only reserved for people over 70. Made good use of my time thought:

Ordered On-line

1) 6 x 54watt T5 bulbs (3 marine whites, 2 daylights and 1 actinic)
2) 3 bottles of Bob Smith industries epoxy resin for my “Rock wall”
3) 2 cans of “Rock Fix” pond foam “Rock wall)
4) 2 x Egg crate sheets of 24” x 24”
5) Jaeger 300watt heater



Wednesday 17th March 2010

Still off work. Light bulbs were delivered. Wow that was fast!

Ordered On-line

1) Aqua medic Turbo Floater 1000 SL Protein Skimmer
2) 2 x Twin Arcadia Lighting controllers

Just received a call that one my deliveries (no idea which one) had been delivered to the wrong address and was now back in the Royal mail office. Rushed down there, but they shut at 1.00pm. Not happy. Will pick it up on Saturday. Think I’ll do a little research on “Reef Central” tonight. I need to work out the best way to transfer livestock from my current tank (60 Gallon) to the new (150 Gallon). I would really like to eliminate the cycle, if possible.

Thursday 18th March 2010

On the way home from work I picked up 30Kg of base rock for the Rock wall , 4 kg bag of Tropical marine sand, some cable ties and my pre-ordered; tins of pond foam “Rock fix” by NT Labs. Arrived home, to find a couple of parcels. The Egg crate and Heater had been delivered.

Here’s a shot of my “initial” lay out:

Initial layout.jpg

early stages rockwall.jpg
 

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Friday 19th March 2010

Arrived home to find I had missed the delivery of the protein skimmer. Never mind, not really in a rush"¦.Monday will do!

Picked up the tank stand from Dads this evening"¦it looks BIG and I'm looking forward to tiling it tomorrow.


clip_image002.jpg
 
Thanks! It's coming ....

Started, the first stage of the foam wall today. So far so good!

There really is no point in using small sized base rock, as it just disappears into the foam!!!

Left to dry for a few days and built the central rock tower to cover the overflow. Finally used epoxy and sand to finish.




Saturday 20th March


Woke up this morning in a great mood. I had been looking forward to tiling the stand all week. After 4 hours here is the finished product.



hard day tiling.jpg
 
Happy with my work, I decided while letting it dry before wiping the excess adhesive off the tiles, I would take a bath.

Came back down stairs an hour later and the tiles ere falling off. !!!%%%** not a happy man. Not sure where I had gone wrong I decided to take a look at the empty bag of adhesive that was sitting in the garden. It was out of date. It read February 2010.

2 hours later I had taken off all the tiles (with ease, I might add) and removed the adhesive from the back. Fed up, I went down the road "“ two beers and a Kebab later and I was feeling "¦..a little better.


Sunday 21st March

Woke up early this morning and went to the Tile shop. Before entering I was weighing up the best approach. Should I go in "œranting and raving?" or do I take it "œslow, calm and steady?" I went with the later. It was a good job that I did, otherwise I would have been even more embarrassed when the manager stated, "œ"¦.that's not the use by date, that's the manufacturing date"¦."

"¦..my bad. He explained to me that perhaps I should have used some primer. 20 minutes later, primer in hand I was home and set about priming the cabinet. 4 hours later"¦.. fully tiled.

Monday 22nd March

Arrived home to find my protein skimmer, return pump and Tunze's had arrived. Sealed the tiles with the appropriate sealant. Waited a few hours then "œgrouted" the stand.



Tuesday 23rd March

Wiped off grout and waterproofed the inside of the cabinet

Wednesday 24th March

Drilled 12 (3 inch) ventilation/access holes into the (untilled and unseen side of the cabinet

Thursday 25th March

Installed 3 mm padding around the top edge of the tiled unit. I've calculated that although the tank will sit with a 3 mm overhand around the cabinet, the 1/2 "œ foam, both it and the sump would sit, would still leave a 1 to 2mm gap once the tanked was filled.

Friday 26th March

Drilled a 8 inch hole, dead centre of the cabinet to allow for the central overflow and fittings"¦"¦.the tank and sump are arriving tomorrow morning !!!!!!!!!!


Saturday 27th March

9.30am - They have arrived !!!!!!

I overslept and woke up to the sound of ringing in my ears. Overall I'm happy with the tank, but would have liked to see a little more care taken in "œsome" areas with the silicon.

Installed both rock walls and pipe work.





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Yesterday, 09:36 PM #8
Mav2
Registered Member




Join Date: Aug 2009
Location: London
Posts: 23 Sealed Pipes. Secured side Rock wall with sealant and placed a length of 4 x 4 in the tank to support its weight.


Sunday 28th March

Time to fill it up and check for leaks. Perhaps I shold have done this before I placed the Rock wall "¦.my impatience ("¦not a good thing!) got the better of me.

No leaks so far"¦"¦

pipe work.jpg

glass over flow.jpg
 
Tagging along. I like the idea of the center overflow as well. Detailed picture of the overflow system will help.
 
IMG00248-20100401-2120[1].jpg

I'm pretty happy so far. Yesterday added 100 ml of Rowa phos (Phosphate remover) and added a carbon hang on to the sump. Transfered the rest of my live stock and corals from my 60 gallon. (Tuesday I had added 4 Chromis)

Checked the parameters today:

PH: 8.5
Alk: 240 ppm
Hardness: 240 ppm
Nitrite: 0
Nitrate: 15 ppm
 
However, I have a slight problem the nitrates in the old tank are:

40-80 ppm!!!!

"¦..all livestock being transferred today. Let me re-phrase that"¦.all livestock with the exception of my "œtwo yellow tailed damsels""¦.get transferred today!!! ("¦.they bite me every-time I put my hand in the tank)
Livestock includes:

1 Clown Fish
1 Copper band Butterfly
1 Lipstick Tang
1 Square back Anthias
5 Chromis
1 Boxer Shrimp
1 Cleaner Shrimp
1 Serpent Star
1 Sand Shifting Star fish
Hermit Crabs (not enough)
Turbo snails (not enough)

Friday 2nd April

Added a second 300W heater to the tank. Adjusted the protein skimmer, hopefully in will settle down in the next 24hrs. Added fluorescence light to the sump for the mangroves. As a temporary measure I will have my 4 x 39W T5's to supplement the LEDS (Just until my light units FINALLY arrive)

FTS with lights.jpg
 
Re: 180 GALLON PENINISULA FOAM ROCK WALL..... in 2 weeks

I love it. I like the rockscape you created to hide the overflow. Nicely done.
 
You'll get more response if you host pictures somewhere. Please will click in, see the thumbs, and click Back. :)
 
Looking great, I like the tile stand.

I also like the way you hid the center overflow.

Keep up the good work!
 
Thanks very much. It took me a while to decide on centre overflow. Everywhere I look I'm seeing closed loops and diferent types of overflow setup's. I wanted to try and keep things as simple as posible and also have my return line through the overflow.
 
Thanks very much guys. How do I post pictures elsewhere?

If you create an account at an image hosting site, I use photobucket, but any will do. Upload your images to the hosting site, then copy them into your post using the IMG code.

Love what you did with the overflow, so creative. Can't wait to see some more FTS.
 
... I will try! Thanks again, when you put a lot of effort into a project like this it';s so rewarding to get such a positive response. By the way....please feel free to be critical...particularly if it's constructive.

tested water parameters again today -

Nitrite is still - 0 (So i'm asumming I definertly didn't have a cycle!!!) Picked up a replacement skimmer today, it's buzzing away , still settling down I think.

The mangroves are doing their job the nitrate's are just below 10 ppm

Mav2_photos



http://s859.photobucket.com/albums/ab153/Mav2_photos/?action=view&current=Pillarshot.jpg


A couple of shots from today
 
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