55 Gallon to 225 Gallon Build

Defuse

New member
Well I suppose it's time I share what my wife and I have been working on for the past six months. We got in to this hobby a couple years ago when a friend gave us a 55 gallon tank and stand for free. We dumped some saltwater in and we were hooked immediately. As most of you know that once you start you have to go bigger so I figured it was time to upgrade.

As a birthday gift to my wife I bought a used 225 gallon tank with a steel stand and sump as well as the following equipment.

3x Radion Gen 2
2x Vortech MP-40
Apex Jr
Apex Energy Bar
Apex WXM
Apex PM1
Tusnami ATO
Reef Octopus POV-DC2
Reef Octopus DC-10500
2x BRS 1.1mL Dosing Pumps


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Now that we had the equipment we needed to decide what we wanted this tank to look like in our house. We really wanted it to look like it was a part of the house rather than just something that was placed in the house. This means that we needed design cues from other features of our house. We decided to try to match the color, style of our kitchen cabinets and the tile of our floors and coffee tables.

I called around to several different cabinet makers and all of them gave me remarkably high estimates to build two cabinets and a skin for the front of the stand. Ranging from $2,000 to $4,500 for the work. After getting those quotes I decided they were far too expensive and I would try to build them myself. I went out and bought two base cabinets and had Interstate Plywood build doors for the cabinets and also build a front skin for a fraction of the cost that I was quoted by local cabinet builders. Now that I had that I needed a canopy. I figured it would be best to buy a Marineland canopy and simply paint it to match the other cabinetry.

Here is the front skin unfinished.


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First coat of primer on the canopy.


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The sump had 9" baffles in it which were too tall for the Reef Octopus skimmer so we removed them and installed smaller baffles.

Cutting out the old baffles

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New baffles installed


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Water testing sump after new baffles installed. This is the point where I decided that the red walls needed to go as they didn't match anything at all. Lol


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I added some bead board to the sides of the cabinets to help match them to our kitchen cabinets.


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Cabinets primed and ready for paint and glaze.


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Paint and glaze done.


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Some more detail of the glaze. It’s my first time ever doing a finish like this and I am pretty happy with the results.


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Stand skin painted and glazed.


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Canopy painted and glazed as well.


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The return pump is attached to 2x ¾ inch Sea Swirls and here is the manifold that I built for them.


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I embedded four rare earth magnets to the skin to keep it attached to the steel stand and they work brilliantly.


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Dry fit of the plumbing. I and doing a Herbie overflow with this setup to keep the noise down.


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My wife did the aquascaping. Here is the dry run to make sure everything is going to work before we got the mortar out.


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Got some friends to come over and help move everything in to place. Just need to finish the countertops now!


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Might as well toss a hose in and make sure nothing leaks too.


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I also got some nice door pulls for the cabinetry.


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Installing the Radions in the canopy.


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All of the electrical equipment is enclosed in one of the cabinets. This is to hopefully keep the metal of the electronics from corroding prematurely from exposure to salt water and higher humidity.


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Putting the rocks in the tank.


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Sand now.


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And finally cranking up the RO/DI. Took around 60 hours for the tank and sump to fill. ☺


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Almost full!


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Here is the trim I chose to hide the bottom of the tank and the plywood base.


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The tile we chose. The bottom tile is not “enhanced & sealed” the top one is.


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Counter tops with mastic getting ready for grout.


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The other cabinet holds our two part and testing stuff.


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Added a fan to keep the electronics cool.


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Wet sump.


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Electrical cord pass through.


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Gate valves for fine adjustments of herbie


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Skimmer.


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The smaller hose goes to the RO/DI which is hooked up to a float valve in the ATO reservoirs. The larger hose is for water changes that drains to the toilet. No more bucket lugging!


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This has been a very fun project as it is the first time I have done any serious woodworking, painting, tile work and overall I am very pleased with the results. I am sure that as always I will find things to tweak as time goes on. Thanks for looking!
 
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Great build. So glad you waited til the end to post anything. i hate having to filter through 800 pages just to see start to finish.
 
Really really nice. Excellent job on the woodwork and tile. Also i love the tank. I am building a 250. Nice inspiration for building my tank.
 
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