760 Gallon Wood Tank Build Questions

The R/C Man

New member
Hey All!

After some thought I have decided to sell my new and unused 375 gallon acrylic tank so I can build a 760 gallon wood tank with a Starphire glass viewing panel. The plan is to double up (laminate together) two pieces of 14ply 3/4" marine grade plywood. This should provide adequate support for the water pressure. Of course the inside of the tank will be lined with fiberglass cloth and coated with epoxy resin. Coloring the interior will be accomplished with food grade epoxy paint. When I built the 375 I installed external overflows and this feature will be added to this tank as well. Were I am at a loss is what to do with the cross braces for the top of the tank. I have considered a euro top (one sheet of ply with cut outs) for support. I have considered an open top with a 6" border and possibly create some type of thin braces attached to the border. Such as powder coated stainless rods with flattened at the ends and drilled for screws. I have considered the same rods bent at 90 degree angles so they can be attached to the exterior front and back outsides of the tank to support the pressure more directly. The structure will be assembled using glue and 3” screws placed every 2” along the joints. The stand will be assembled with 2x4’s in a T configuration. My understanding is that the differences of grain direction of the 2x4’s actually create a stronger support than say a single 4x4. The stand and exterior of the tank will be coated with a water resistant coating (still debating what to use). What thickness glass would be recommended for this tank and how large should the wood overlap be? I am thinking a 6” frame should be plenty to support the glass.

Now that you have an idea what I am attempting to do please share your ideas. This will be my first attempt at a wood tank. Thanks in advance!
 
This is a quite the undertaking. Any idea what youre size will be??? I have built a few wood tanks in the past and a 6" overlap should be fine. That front window area on the wood will have the same as the back but you have cut the wood out in the front and thus weakens it. Can you bring youre glass to the edges of the tank lengthwise. I would think that would help in the flexing on the front edge. Why not build a metal stand???

Good luck???

Mike
 
Hey!

The dimensions are going to be 96x48x40.... It will be tough to reach into the tank at that height but I want the larger window. Besides after I add 7 inches of sand it is only 33" tall. lol

Yes I am planning to use the doubled up ply on the front as well. Do you think it will need more support if the glass panel covers most of it?

I built a metal stand for the 375 and got a good deal at $225 because I knew the guy. Unfortunately I do not have the connection now. Also I won't be able to get it into the house. With the wood I can build it on site.
 
That is a tall tank but with the sand it dosent seem to bad. If you overlap youre window 6 inches you will only have 1 inch of sand showing. (cool) I think you should put a 45 blocking into all youre corners that would really strenghten it up. A 2" 45 made of oak or maple screwed into youre corners and fiberglass into that corner would bring piece of mind into the tank.

I am only guessing now at youre glass thickness but with that size you would think 5/8 to 3/4 is the only options.

Cheers
Mike
 
Thanks for the advice.... Maybe adding the gussets couldn't hurt. I need to do some looking around to find the low iron glass.. Do you have have any ideas about the upper cross supports?
 
You could incorporate some steel in the front frame and maybe do away with the cross braces if the steel is sized right.

Similar to this.

DSCN4570.jpg



My tank is only 72 long and 27 tall, but I used 3/4 glass and 2x2x1/8 angle and my deflection in the middle is less than 1/8" when full.



http://www.reefcentral.com/forums/showthread.php?s=&threadid=1441135
 
Excellent! It is funny you posted you that. I just walked in the door from the local aquarium shop and the owner recommended using a square tubular steel frame around the top that can mount with tabs of flat steel welded to it...... Sweet!
 
That is a great picture. If you are really picky you could rabbet the wood and put the frame on the top in the middle. Then you could glass over it.
 
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