anyone using a carlson surge device?

DrDNA

New member
Hey all,

Are any of you using a Carlson surge device on your tank? I may be able to rig it up so it isolated sound-wise from my living room. I am thinking about bulding one for my tank and was curious what others' experiences were with them.

Jeff
 
Salt creep city. There are ways to mitigate this to some extent but you will always get lots of bubbles in the tank. I would never use one on a typical display tank for this reason. They're great in half full coral culture bins though.

The Borneman device is a bit better in this respect, although it sometimes requires a bit more tinkering to dial it in and keep it working.

There is a very simple method to make an incredibly powerful, nearly silent and bubble-less surge that is used for wavemakers at surf parks as well as some public aquariums. It utilizes a venturi and a motor driven valve to work, and I can describe it here if you're interested.
 
Thanks Matt. Would you mind describing the wavemaking system in more detail? Now you have my curiosity going!
 
Ming had one at Atlantis a while back. If I remember, you have the floor to ceiling tank with a divider correct? If so that would work good for you.

I have been wanting to try the effects of a Gyre system with alternatating Vortechs to really give it the back and forth motion. Through in a CL with some crossflow, and I think it would be a well simulated enviroment.

The Carlson surges I have seen have been only one sided and whip the near side to death.

And yes, cavitation galore.........
 
<a href=showthread.php?s=&postid=11191420#post11191420 target=_blank>Originally posted</a> by Matt_Wandell


There is a very simple method to make an incredibly powerful, nearly silent and bubble-less surge that is used for wavemakers at surf parks as well as some public aquariums. It utilizes a venturi and a motor driven valve to work, and I can describe it here if you're interested.

I am really interested in all methods of flow production, I am "somewhat" familliar with the themepark ones, if I remember they have a "gate" valve that creates the surge......is this correct? I am curious about the different types and love the 100% mechanical systems and even where they get closer and closer to ones like OM, which are really a sweet piece of gagetry.
 
Doug,
Well, my tank is set up as a room divider but it is open top and doesn't go to the ceiling (I have vaulted ceilings). But, with some cabinetry, I could probably hide a device above the tank on the end that's facing the wall (I have about 18" between the wall and the end of the tank).
Anyway I am definitely interested in learning about the system Matt suggested.
 
H'bout noise, most ain't down with that.....even a little. The one I saw was pretty violent and noisy.

If you havn't, take a trip to Atlantis and check it out.
 
You'll have to forgive the cheesy paint diagram, but here it is.

Water is sucked into the airtight surge container by creating a vacuum via a venturi. The bottom picture shows the container filling. At a set interval, an air relief valve is lifted to kill the vacuum and dump the contents back into the display tank. This is the top picture.

//www.reefs.org/phpBB2/files/venturisurgedevice_109.jpg

The tricky part is the air relief valve. You can buy an all plastic solenoid but it'll be very expensive. I believe the water parks use automated butterfly valves, also expensive. An easy way to do it is to just have a motor lift a flap intermittently. I used a light mover motor.

Start throwing out the questions!
 
That is an interesting design for a surge device. I have a couple questions about it though. How big of a powerhead with venturi do you need, which I am guessing is a function of the height of the surge bucket above the tank? Also, Matt, what were the dimensions of the surge bucket, PVC water line back to the tank, etc, and how often would it "release" back into the tank?
 
Matt, Question: Where do you place the powerhead? Because it looks to me like this design replaced the bubbles from the surge device with bubbles from the powerhead and venturi. I suppose it could be placed in a sump, but that would still create salt creep from the bursting of the bubbles. Any thoughts?

I suppose if you could use the air intake from the protein skimmer, that might solve that problem.
 
<a href=showthread.php?s=&postid=11198743#post11198743 target=_blank>Originally posted</a> by Underwaterparadise
tagging along. Is the motor used to open the flap just set on a timer type devise?

Sure, or you could use a light mover motor, or attach a crank to the motor and have it lift at the top of the rotation. The possibilites for playing around with this portion are endless. I leave the DIY of that portion up to you, as I have virtually no experience with that kind of stuff. :D All that matters is that it is capable of lifting wih sufficient force to break the vacuum seal, at an interval somewhere around every 2-3 minutes or longer, depending on your preference.
 
<a href=showthread.php?s=&postid=11199285#post11199285 target=_blank>Originally posted</a> by DrDNA
That is an interesting design for a surge device. I have a couple questions about it though. How big of a powerhead with venturi do you need, which I am guessing is a function of the height of the surge bucket above the tank?

Depends on the height of the highest water level above the display. I did it with a Mag 2 (250 gph?) at a water height approximately 24" above the display. You'll need to play around with it with your specific parameters. Sorry that I don't have a guideline to go by.


Also, Matt, what were the dimensions of the surge bucket, PVC water line back to the tank, etc, and how often would it "release" back into the tank?

I used a 5 gallon bucket (with well sealed lid, of course!) and 2" return to the tank. The air relief valve was initially a toilet flapper, which is 2". I had some issues with air leaking into the bucket with this. I tried replacing the flapper to no avail. After discussing this with Chris Maupin of the Mote Marine Lab he suggested using a union fitting and solid flapper. I replaced the toilet bulkhead with the smaller half of a 2" union (the side with the rubber O-ring, lubricated heavily with silicone lubricant) and a small flat piece of PVC sheet on a hinge for the flapper. This was raised at the very peak of the cycle of a light mover motor (I mounted the rail vertically) which, to my surprise, was capable of lifting the flapper. This happened approximately every 4 minutes or so.
 
<a href=showthread.php?s=&postid=11200071#post11200071 target=_blank>Originally posted</a> by jtarmitage
Matt, Question: Where do you place the powerhead? Because it looks to me like this design replaced the bubbles from the surge device with bubbles from the powerhead and venturi. I suppose it could be placed in a sump, but that would still create salt creep from the bursting of the bubbles. Any thoughts?

True enough. The benefit is that you can control where the bubbles go. You could put it in the sump with a filter sock on the ouput. You could place it inside your overflow chamber pointed downwards. You could stick it inside a sealed 5 gallon bucket sitting inside your sump with a couple small holes drilled in it. Again, I leave that up to you and your system. :D

I suppose if you could use the air intake from the protein skimmer, that might solve that problem.

Hmmm, I suppose, but it'd likely be problematic for your skimmer. The fluctuating water level in the bucket will effect the performance. Also, the venturi will suck up a bit of water every few minutes once the bucket fills up with water and before it dumps.
 
One thing I didn't mention is that I was not satisfied with the 5 gallon bucket as a container. Because of the air pressure changes on it there was quite a bit of bulging and flexing on the walls of the container. I am also not convinced the seal of the lid was airtight. In the future I would use an acrylic box (or cylinder) with a circular hole cut in the top and a flange with nylon union screws. Basically the same type of top you see on calcium reactor lids.
 
I have been looking into various forms of surge tanks, and actually seena form of this used for the big water parks and wondering how I could adapt this to a reef tank.
Your diagram is excellent, and makes perfect sense. I do see the bubbles being a problem for useing just a powerhead for inlet. But that can be dealt with.

A couple of suggestions. On the air release valve perhaps a float attatched to the cap on the inside with an acrylic rod so that the increaseing water level will open it. This ofcourse will have to have someway of delayin the seal to close again to fast, or the water returning to the tank will stop.

And on the pvc pipe going into the tank, if you put it more to the center of the tank and all the way to the bottom with holes drilled in various spots for a few inches of it as a diffuser it will not create as much current, it will just surge the tank.
 
<a href=showthread.php?s=&postid=11205090#post11205090 target=_blank>Originally posted</a> by Twisted
A couple of suggestions. On the air release valve perhaps a float attatched to the cap on the inside with an acrylic rod so that the increaseing water level will open it. This ofcourse will have to have someway of delayin the seal to close again to fast, or the water returning to the tank will stop.

Hmmm, it's problematic relying on the water level to open the valve. The valve needs to open relatively quickly and fully to really let air in there. The more air you can get in there the better. If you just open it a crack, the water level drops, the valve shuts, and you get a repeating loop.
 
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