Originally posted by rj ripetide
Try using a plywood blade. The teeth are smaller and closer together ( more teeth per inch) so you would get a better cut.
Rj
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Try using an acrylic blade. the teeth are designed and spaced to cut acylic without melting it. Some good sounding tips in an article in Plastics magazine, Mar/Apr. 2001
http://www.plasticsmag.com/features...ssue=Mar/Apr-01
Hobby Experience: First marine tank in 1970
I worked as a production supervisor and we used acrylic in production on a smaller scale and it was not worth investing in the acrylic / plastic cutting blades. Being they are so specialized to specific material. I guess it would be worth it if you did a lot of cutting on a daily basis, but the plywood blades did work for the amount of use that we did. We would cut material for about 2 hours twice a week. ( Making sure not to over heat the blade.)
Just make sure to have the blade to the proper height and use the proper cut speed. The teeth should should just be cutting through the material by about 1/16.
You might see a little build-up after the cut but this cleans up easy with your hands or we use a small piece of wood. ( some people had soft hands ).
Anyhow this is just my experience with different plastics that we used. When the blades dulled too much for the plastic cuts we would use them for cutting plywood for our shipping crates.
Good Luck.
Rj