Brian's 220g In-Wall Build

Brian Crook

New member
Hello everyone,

I would like to use this thread to document my new (dream) build.

I started reef-keeping with a 29g BioCube many years ago, and graduated to a 72g bowfront shortly thereafter. While I absolutely loved the hobby, as I got closer to graduating university I realized I was going to have to sell my system as I prepared for the job hunt and moving out. And so I did.

Check out a quick front-shot of my prior two aquariums below:
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Fast-forward to now. My girlfriend and I have purchased our first house approximately 6 months ago, and I just can't fight the itch any longer. When we first toured this house, I immediately noticed an ideal location for an in-wall build (with a little bit of elbow grease). The lower level was mostly finished by the previous owners, but I knew there were some distinct changes I wanted to make.

After much deliberation between the Marineland Corner-Flo's, Deep Dimensions, or a custom build from Miracles Aquariums (located nearby where I live), I decided to purchase the Marineland Corner-Flo 220g. This was a choice made primarily for three reasons: respecting our budget, not wanting to over-crowd or push the space limits of the 'aquarium room', and worries around transporting an even larger aquarium down the stairs and into the location. The aquarium is set to arrive on November 8th and I have recruited several strong friends to help me move it.

So, that's the story so far... Now for the pictures! As we now wait for the aquarium to arrive, there was (and still is) a LOT of work that needed to be done first:

My dad helping me make some modifications to the rec-room entrance. Prior to this, I had knocked down a wall to create a much larger rec-room (hence the red walls and the blue walls).
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The rec-room entrance is now extra EXTRA wide. It's time to start knocking down the wall across the hall for the aquarium.
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Here I am after a successful demolition!
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Starting to frame the new wall and aquarium opening. I should note that RocketEngineer's guide for building stands was very helpful to me, as well as Drummereef's 180g build thread, located here: http://www.reefcentral.com/forums/showthread.php?t=1599945
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Leveling out the stand while loose. We also took the opportunity to give the utility room some much needed TLC. I removed everything from the room and etched / finished the floor with an oil-based sealant. We also gave the walls a fresh coat of white paint and the whole room received a thorough cleaning. Much better now...
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Here is the stand in a much more completed state. I finished cutting the holes in the plywood for the bulkheads. Marineland provided me with an engineering drawing for the bulkhead/overflow layout, as well as some helpful advice for plotting the holes. I do not have much experience cutting and working with wood but I am very pleased with how things turned out. I will be adding in rear supports to the stand after I install the sump.
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View from the front, after putting plywood up in the inside-front of the stand and starting to install Safe and Sound insulation.
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That's all for now. Thanks for reading and I am looking forward to sharing my journey!

Cheers
 
Welcome and great job you and your father are doing. You can see the big difference cleaning that room. It should work out great.
 
Looking good! It's always invigorating and scary to start cutting into a wall haahaa! On a side note, love the basset hound! Ours is fondly remembered :)
 
@ Scythanith: Our basset is about 11 months old and we love him dearly. He's such a sweetheart.

Thanks everyone,

This weekend I'll be picking up either a 70g or an 80g tank to use as a sump / refugium. The measurements will be 48 x 18 x 19/21 tall. I have also arranged for a contractor to come out to my house on Monday to provide a quote for finishing the drywall, taping, and mudding, as this is a job I doubt I would be able to perfect on my first attempt.

For the sump, I've decided on a rather straight-forward design:
SKIMMER --> RETURN <-- REFUGIUM

I'll be purchasing some lexan to cut into baffles. I'll post some pictures of my progress on this venture.
 
Welcome and congrats on the groundbreaking work for the new tank! I love in-wall builds, this will be an exciting one!
 
@ 1fishkeeper: Yes, it was more than a little fun...

UPDATE

I purchased a used 75g aquarium to use as my sump tank. After giving it a good cleaning, I cut some lexan baffles to create my chambers.

On the left side will be the inlets and the skimmer. On the right side will be the refugium. The refugium will spill over into the middle section which will contain the return pump, auto top-off, and anything else I cram in there. Overall I'm really pleased with the size of this sump and I made each section large enough to comfortably fit all sorts of equipment.

After doing some light sanding, I applied a generous coat of Minwax Polyurethane to the stand to help seal it. I then applied silicone to the edges between the plywood surfaces. I have hired a contractor to come out this week to install the remaining drywall and do all the mudding and taping. The aquarium is arriving this Friday!

More to come soon; check out the sump below (note that the centre brace is not yet installed):
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Cheers
 
UPDATE

I'll let the photos and captions do the explaining..

Drywall work nearly complete.
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The aquarium arrives! Invited several friends over to help carry it into the house, down the stairs, and onto the stand. Success!
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Note that the center brace is not installed in this photo.
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Preparing the tank to be painted. I only wanted to move the aquarium once, so painting it in place was an unfortunate downside, but it worked out (after some room cleaning)..
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Sponsored by Krylon Fusion?
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Painting complete. The tank is recessed on the stand in this picture so I could start installing the black filler wood to close in the space around the edges.
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I mitred the edges on these so they will close in all remaining space around the aquarium edge and give the aquarium the look of seamlessly blending into the wall.
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I think I used Lexan (not positive but I am pretty sure that's what it was called) to make a 10 gallon sump. It didn't work out very well. It was to flexible, it was bowing a lot when I added water. It only lasted about 6 months before the silicon gave out. Might want to consider something more ridged like glass or acrylic.

Build looks great cant wait to see the continued progress.
 
I know what you mean - it was something I was thinking about when I was cutting and installing them. I used the same type of plastic for my previous tank's sump and fortunately never had any issues with bowing. Although they do bow a little when I put pressure on one side with my hand, it doesn't appear to be too significant and under normal operating conditions the water level will be applying pressure to both sides of the baffles (exception being the top portion of the refugium baffle).

I purchased the thickest lexan that Home Depot sold, but if it doesn't hold up I'll have to drain it and replace them with custom glass baffles.

Thanks!
 
UPDATE

Aquarium is now finished in the wall. We wanted to give this wall a real punch with colour since it is nicely blocked in by the hallway entrance on one side and the bathroom door on the other side. The rest of the recroom and hallway will be a warm off-white called lambskin.
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Close-up of the moulding and black finishing trim underneath.
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Shot showing the rec-room... (walls are primed and ready for paint)
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... and from the other side
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@ TravelerBob: Other than the photos already posted, there's not much new to show yet, but I will definitely be posting another update soon. Right now we are working on painting and finishing the 'display' side, being the hallway and the rec-room.

I'll be getting a pump and some plumbing soon and so will post some photos of that setup as I start to plan out the maintenance side.

Thanks for the feedback all.
 
Looks really good!
Nice work with the drywall stuff,
fits in there perfectly.

Already planning on what stock you are
going to put in?

Greetings
Mathias
 
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