Bulkhead hole size.

hearttx

Member
I am about to drill my tank and I have a question on hole size. I have 1" bulkheads and the recommended hole saw size is 45mm. I have 40mm and a 50 mm saw but not a 45 mm. Has anyone drilled for a 1" bulkhead with a 50mm? Is 5mm going to make that much of a difference? Why not use the 50 mm? TIA!

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5mm is like 3/16". Cant really speak for plumbing through glass, but that seems like a reasonable yet slightly large oversize for a 2" hole.
 
With an oversized hole your putting more load on the outer thinner edge of the bulkhead making it more likely to fail. Get the proper size drill.
 
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