Calfo Style Overflow boxes

Jeremy, how wide or your boxes? Mine are almost 4.5", so they are pretty big. I was thinking of taking them off and building new boxes that are only 2.5". I wouldn't be able to have the elbow, but I think it would look better.
 
Very interesting thread..
I am planning to have a 6x2x2 box for my 1 inch drain hole, I want to put about 450 gal/hr through itââ"šÂ¬Ã‚¦

Will this work, will it be quite or do I need put in an elbow to quite it ..

Thanks for your input

Kamla :)
 
<a href=showthread.php?s=&postid=6259192#post6259192 target=_blank>Originally posted</a> by causeofhim
I just ordered my glass for mine. I'm doing 2" x 6".

Matt, let me know when your going to work on this, i'd like to check it out if you don't mind. I'm going to do the same on the 110 and would like to watch you do yours.
 
I think some of you guys are missing the point of this style of overflow. Instead of a "box" you should build a shelf the length of the back of the tank (or as long as possible).

The idea is to maximize the linear overflow length and make the sheet of water as thin as possible. This will greatly improve the surface skimming, quite down the waterfall (make it silent) AND prevent critters from going over the falls WITHOUT resorting to teeth or slots. In addition the overlfow shelf is more astheticaly pleasing than a "box" or "boxes" attached to the back side of the tank. You can add a ledge to attach frags to, this will help hide the entire thing.

Bean
 
Let me also make another suggestion. If you add an extra hole as an emergency drain, you can then tune the overflow to be totaly silent WITHOUT fiddling with a somewhat quiet durso or stockman. The downturned elbows are great for keeping snails out of the rplumbing. If you make them so that they are about 3/8 off the bottom of the overflow box then nothing but itty bitty stuff can get in but you are still leaving enough room to allow full flow.

If you plan on pushing the overflow hard, then you will need the elbows, otherwise you will get sloshing and gurgling as with any other drain. Extra holes/bulkheads will prevent this, but of course you are then not using your resources efficiently in regards to drain capacity.

My snails frequent my overflow shelf and keep it spotless. Coraline is growing in it also.

You can find smoked or black glass and have it cut at any reputable glass supplier. This may be more suitable for some peoples tastes.
 
I ended up building two new boxes that are only 2.5" wide. Much better, doesn't extend nearly as far into the tank. I do lose some linear space, but it's still much better than most overflows. Around 39" of overflow space.
 
<a href=showthread.php?s=&postid=6265820#post6265820 target=_blank>Originally posted</a> by BeanAnimal
Instead of a "box" you should build a shelf the length of the back of the tank (or as long as possible).

I am having trouble visualizing the difference between the box and "shelf". can you explain that a little better please, or a pic is worth a thousand words.

thanks
 
I guess I should have been more specific. I prefer an overflow that is the length of the back of the tank, attached to both sides. The "shelf" would consist of a bottom and a front, the tank sides serve as the ends. A differintiated that from a "box" that has a bottom, front, and two sides; the box not being as long as the tanks back dimension and therefore having to be closed by means of end pieces.

In other words, the longer the better, and you can't get longer or easier than the length of the tank.
 
longer the better, true. but some of us have HOT stuff still :p

mine may only be 24" out of 48; but its a world better than some typical overflows that are maybe 10" and extend all the way to the sand bed.
 
i'm planning to do this with an 80" long 200g tank that i'm setting up.

should i try to make a jig to "fence" the top of it or should i just glue egg crate across the top and have a flat top'd overflow?

also, about how much flow do i need to keep a steady thin bead of water flowing over an overflow this long? i was thinking about 1000 gph.

input appreciated.

thanks!
 
1000 gph over an 80" long overflow will provide a super thin film of waterr. You surely will not need teeth of any kind. I put 1500gph over a 48" overlfow and don't need teeth or any other means to prevent critters from getting in the overflow.
 
That size overflow shelf may have to be custom made. More than likely it will be cut into two pieces for shipping purposes. I am having one built by Scott, owner of Aquatic Systems Design in Kansas. He is great to work with. His customer service is excellent. And we are "talking" through the overflow shelf and the sump that he is building for me...including schematics for the design. I highly recommend his work.

Rebecca
 
<a href=showthread.php?s=&postid=6268856#post6268856 target=_blank>Originally posted</a> by BeanAnimal
If it is a glass tank, I would use a glass overflow....
I completly agree.

Glass is much cheaper also. I get mine custom cut for me at a local glass shop and it's very inexpensive. I just had (2) 3/8" pieces cut for me. Both were 23 7/8" and one was 2" and the other was 6". It only cost me $7.88.
 
Benny... smoked or black should not be hard to come by. Most local sign shops will have it. It does not have to be thick, as the water depthwill only be a few inches. You may want to incorperate 2 or3 1" wide braces along the length. I would black these BELOW the lip, at the proposed water level (or below). This will keep them submerged and prevent water from spilling over them and drippin into the overlfow box.
 
shipping it would be a pain, if you can get the acrylic locally it should be easy enough to make the box yourself with some weld-on.
 
Back
Top