Complete DIY Custom 144x15x15

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Calvin415, can you just take a week off of work and finish this thing? : )

I'm a bit jealous of your skills. Looking forward to seeing the finished product! Good work.
 
Calvin, great idea! Can't wait to see it finished. I wish I still lived in CO so I could drive down and check it out (or lend a hand).

Only wish I had found this thread in another month or two so I didn't read through 7 pages and then get left hanging... wanting more... :D

-Scott
 
I'm subscribing to this!!!! From your last builds, I expect nothing but an awesome looking tank when complete!!!! Looks great
 
Things are coming back to me... Calvin, did you build a cube that had a really nice stand with a JBJ chiller next to it? About 60 gallons? I remember reading a great build thread about it, and I think it was Calvin415, but I think you have a new avatar.

Still love this build... question about the top. Are you planning on cutting out 2 or 3 or 4 holes, leaving some cross bracing, or are you just going to cut 1 really big hole and have it as a euro-brace style tank?

-Scott
 
Holy Crap, I guess I need to start replying...

<a href=showthread.php?s=&postid=12948120#post12948120 target=_blank>Originally posted</a> by reefer4sho
your workmanship is awesome and an inspiration to all us wannabe diy'ers! i'll be tagging along to see the final product.

Thanks, I will likely be building everything except the pumps on this one. I ordered a pair of beckett's yesterday so stay tuned for a skimmer build as well as the sump. ;)

<a href=showthread.php?s=&postid=12948300#post12948300 target=_blank>Originally posted</a> by Ansphire
My wife wants to buy a new house and I think Imma let her just so i can build a tank in it!!!!...

Thanks for sharing.

LOL! Story of my life, we ended up building this house since it was the only basement had a number of different tank options.

<a href=showthread.php?s=&postid=12948872#post12948872 target=_blank>Originally posted</a> by gadgetboy
Awesome project!



That's exactly what I'm doing, I'm house shopping with an in-wall tank in mind!

Thanks, yeah I love the inwalls, but didn't have room for a mech room behind it. Plus I have the 225 I did to keep that bug away. ;)

<a href=showthread.php?s=&postid=12949610#post12949610 target=_blank>Originally posted</a> by soccerbag
Calvin415, can you just take a week off of work and finish this thing? : )

I'm a bit jealous of your skills. Looking forward to seeing the finished product! Good work.

LOL! I would if I could... I'll try to get some more progress done this weekend.

<a href=showthread.php?s=&postid=12950124#post12950124 target=_blank>Originally posted</a> by nate82
Just because it's short doesn't make it a nano... keep in mind its 12 feet long and 160 gallons!

Didn't say it was a nano???

<a href=showthread.php?s=&postid=12950131#post12950131 target=_blank>Originally posted</a> by gadgetboy
I don't think the skimmer was for that tank, note how he called it a prototype.

Oh, yeah the skimmer is a nano, have no intentions of using it, just wanted to see if I could build one.

<a href=showthread.php?s=&postid=12950229#post12950229 target=_blank>Originally posted</a> by scbauer
Calvin, great idea! Can't wait to see it finished. I wish I still lived in CO so I could drive down and check it out (or lend a hand).

Only wish I had found this thread in another month or two so I didn't read through 7 pages and then get left hanging... wanting more... :D

-Scott

LOL! Thanks Scott, if you're ever visiting and want to see it, shoot me a PM. :D

<a href=showthread.php?s=&postid=12951940#post12951940 target=_blank>Originally posted</a> by Brandan
I'm subscribing to this!!!! From your last builds, I expect nothing but an awesome looking tank when complete!!!! Looks great

Thanks!!!

<a href=showthread.php?s=&postid=12952651#post12952651 target=_blank>Originally posted</a> by scbauer
Things are coming back to me... Calvin, did you build a cube that had a really nice stand with a JBJ chiller next to it? About 60 gallons? I remember reading a great build thread about it, and I think it was Calvin415, but I think you have a new avatar.

Still love this build... question about the top. Are you planning on cutting out 2 or 3 or 4 holes, leaving some cross bracing, or are you just going to cut 1 really big hole and have it as a euro-brace style tank?

-Scott

That's me. :D Yeah, I've gone through a number of tanks over the years, but I think this one will have to be up for a while. The top will be fully braced, both euro and cross. I plan on cutting out access holes, leaving cross braces every 24-30 inches.

<a href=showthread.php?s=&postid=12953205#post12953205 target=_blank>Originally posted</a> by Doahh
Build me one please!

LOL, need to get this one built first. ;)
 
<a href=showthread.php?s=&postid=12953652#post12953652 target=_blank>Originally posted</a> by calvin415

Oh, yeah the skimmer is a nano, have no intentions of using it, just wanted to see if I could build one.

Looking for a beta tester? :bum:
 
Overflow box is formed and welded to the end...

DSCN4285.jpg


DSCN4288.jpg


Bulkheads fit just fine!
DSCN4289.jpg
 
<a href=showthread.php?s=&postid=12958675#post12958675 target=_blank>Originally posted</a> by moneyman6891
That looks really good. Great build I've following and it's coming along beautifully.

Thanks!

<a href=showthread.php?s=&postid=12958875#post12958875 target=_blank>Originally posted</a> by Brandan
Overflows look very nice. What did you use to bend them? Just a strip heater?

Thanks, actually (don't laugh) I just use a butane torch. ;)
 
I have from time to time, I'll see if I can do a video some time in the near future for you. For a quick verbal, you still want to sand any acrylic blemishes in the edges, saw blade marks will still polish with a flame, but you will still see the blade marks. Once the edge is nice and uniform take your flame (I use a propane torch) and run the flame over the edge. You want to move slow enough to allow the acrylic to gloss over, but do not move too slowly or stop as this will cause the acrylic to start to blister and eventually ignite as well. Best advise is to get lots of scraps and just practice, practice, practice.

There is no full proof technique that I've found, you just have to feel your way and know your limits, both acrylic and flame.
 
If you can clamp a staight edge to the acrylic so the acrylic can just peek over the edge and use a bearing flush trim bit in the hand router it will prep the edge nicely for flame polishing and remove any saw marks.
 
Yes, but we're talking about flame polishing a finished product, you don't want to flame polish anything before welding it. Even after using a flush trim bit, there can still be tooling marks.
 
<a href=showthread.php?s=&postid=12960729#post12960729 target=_blank>Originally posted</a> by calvin415
Yes, but we're talking about flame polishing a finished product, you don't want to flame polish anything before welding it. Even after using a flush trim bit, there can still be tooling marks.

Yea, that's what I meant. Sorry for the confusion. You would only flame polish a non-welded edge anyway. I was specifically thinking about the inside of the top rim - I think it's called eurobracing or the top edges of baffles and such.
 
Thanks. I've taken to the following 3 step process before glueing:

1. 80 tooth sawblade
2. flush router bit on a router table (to finished dimension
3. LONG sanding block with 200+ grit sand paper for any remaining markings from the router bit

Then I glue.

I'll practice with the torch.
 
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