thanks Mr. W. I was thinking shut off valves between the trunk pipe and each outlet. But that makes more sense. Any suggestion on the number of outlets for an 8' long tank (412 volume) supplied by a baracuda pump
People ask me all the time "how much flow do I need to the sump", "where should I put the overflow box", or "where should I locate the return lines". The answer is never simple because each aspect is directly affected by the other. I like to start at the beginning and look at what the protein skimmer's demand for flow is.
Let's take a step back and think about what we are trying to accomplish before we decide how we want to get there. The main purpose of moving water from your display tank to the sump is to process it in a protein skimmer, and a few other devices. The same process that goes on in your protein skimmer occurs with your surface skimmer. You are separating oils/surface active agents (surfactants) from the water. You have to treat the display tank like an oil slick, but not how the BP engineers and shareholders do

When skimming oil, you want to use a very thin "scoop" so you collect concentrated oil, and as little water as possible. You can accomplish this in two ways.
1) Set-up a surface skimmer that has a maximum amount of surface area. A surface skimmer with no teeth will have double the surface area and subsequently collect water that is twice as concentrated with surfactants.
2) Use a return pump that has a relatively slow flow so the water cresting over the overflow box is half as thick = twice as rich in surfactants.
Both of these factors influence the surface tension of the water travelling over the surface skimmer wall. The overflow box works the same way a water strider bug (those bugs that float and walk on still water) increases the surface tension of the water under it's legs. The teeth in an overflow box increase the water tension in the same way thus limiting the free flow of water over the box. This effect is in addition to the shear surface area of the box diminished by having the teeth.
A better barrier for overflows than teeth is an eggcrate strip that sits parallel to the overflow box wall, positioned 3/8" back toward the box and away from the tank. Any snails will be stopped by a single continuos 3/8" horizontal slot, rather than many 3/8" vertical teeth. I like to use eggcrate because if the entire slot somehow magically plugs, the overflowing water will rise up and find its way through the holes in the eggcrate. This method compromises nothing, while more than doubling overflow efficiency. Unlike teeth, a single slot is unlikely to plug with filament (hair) and macro algae.
The set-up I like for return plumbing, uses end to end flow across the surface as I described in the earlier post. If you are already committed to a central (back wall) coast to coast overflow, then you would be best to use about 4 return effluent ports, all located at the bottom of the tank at the back panel pointing forward, toward the front panel. Make sure you have good siphon break holes or a check valve siphon break above the water level (flap pushed closed while water is on, and flap dropping open letting air in when water flow is off. This configuration will give you a barrel role effect (circular flow), with water mixed well before it is surface skimmed. Water goes along the substrate, hits the front wall, travels up the wall, and then across the surface to the overflow on the back wall. This kind of a set-up works best for jellyfish tank kreisels and pseudo kreisels where the corners are curved to help with inertia/kinetic energy (less resistance).
As Golf Nut pointed out earlier in the thread, an L shaped tank like Peter's needs to be fed at the centre with all ports pointing toward the overflows at either end. You have to treat it like two tanks stuck together in the middle. If you don't go this route, you get chaotic flow which leaves oils (surfactants/hydrophobic proteins) on the surface that cannot be easily skimmed. You get a "no man's land" in the centre where the surface water sits in limbo, not knowing which way to go. You can do a visual test (look up from the bottom and see if there are oily pools of "stuff" that aren't being turned over or skimmed, in addition to the 30 second flake food test (it takes less than a minute

).
In summary, don't use teeth and limit return flow to the minimum requirement which is the throughput rate of your protein skimmer. Any more than that will reduce efficiency of overflows, overtax drains, increase noise of water coming and going, add heat and energy use due to larger pumps, and increase salt creep and microbubble formation in the sump. Return ports are to be tuned with your overflow box to create either end to end flow or a barrel role up and back across the surface to the overflow with its waiting open (toothless) mouth.