DIY Valve Actuator? or Automated 3-way valve?

i agree OM's are great products , but they dont suit the application i want to use the actuated 3 way ball valve for. I want to set up my flow from the closed loop pump so that the flow goes from left to right for 6 hours , then the valve switches and the flow goes from right to left for 6 hours then repeats
 
An OM and a timer will do what you want too. Paul is working on an indexing stop for the drum to make this easier.
 
Replacing the 1rpm clock motor with a stepper would do it.

I have an OM squirt and needed a way to ensure that it was indexing. My maroon clown was causing sandstorms and causing the squirt to get stuck. I came up with a few simple ideas. The first was putting a small magnet in the base of the drum and placing a small reed switch in the OM base at the bottom of each port. I came up with several others... but figured the stepper motor would be much easier.
 
I think the magnet and reed switch is what Hes looking at. I drew that up for mine too. pretty easy actually.
Love the stepper idea.
 
I also came up with a plan using an infrared led emitter and 4 recievers. I never implemented either.

The reed switch idea would be very simple... I jsut never got around to drilling the holes and installing the switches.
 
<a href=showthread.php?s=&postid=11138436#post11138436 target=_blank>Originally posted</a> by BeanAnimal
I also came up with a plan using an infrared led emitter and 4 recievers. I never implemented either.

The reed switch idea would be very simple... I jsut never got around to drilling the holes and installing the switches.


Its real simple, we just did the same. Planned one out and never implemented it. The reed switches and a magnet. Timer would hold the position using the no side of the timer and nc would drive the motor. Reeds power the timer @12v. I havent found any one that is willing to drill their OM.

I may be able to supply the timer if you want to give it a shot.

Don
 
There is room in the drum to recess a little magnet if your careful, then epoxy fill the hole. You'd have to mill a small pocket for the switch too unless the magnet was super strong.
4 magnets, even better:)
 
<a href=showthread.php?s=&postid=11100269#post11100269 target=_blank>Originally posted</a> by driftin
I've been wondering it something like this could be replicated with PVC, which would be a LOT easier for most people to work with. I think it's do-able... but I'd need to read that thread a few more times and do some serious looking around on USPlastic etc... Did do a little searching and found the motors on both ebay and at a manufacturer - Autotrol.

My plan was obviously modeled after Weathersons, but I had an idea to have the valve direct the suction and discharge of the pump, and alternate as it turned. This would (hopefully) create a greater back and forth motion, and to just be different.

But I thought of using PVC as well... the only thing I had access to that most people might not is a lathe... but everything else was bought at either a hardware store, or ebay, and worked with everyday tools. And maybe a drill press.

I thought I had more pics, but this one is the HDPE cylinder inside the clear PVC pipe (2in. dia), and the end-caps.
Jan07021.jpg


I have since shortened it a bit, drilled the holes though the pipe and cylinder, and glued threaded PVC adapters (slipXthread) over the holes in the pipe. For the adapters, I first ground out the rough shape of the pipe on the slip side with a dremel. Then I wrapped another section of 2in PVC in sandpaper to get the adapters down to size. (That took a while)

The larger diameter section of HDPE that pokes out has been turned down to about 5/8 in. to facilitate a standard size ceramic shaft seal. I drilled a hole in the flat end-cap for the 5/8 dia. shaft, and glued a PVC ring (that fits over the stationary seal) over that hole.

I've gotta find those other pictures cuz' I don't think I'm explaining this right...

Anyway, I glued the end caps on, the one with the plug lets me pull the cylinder in and out.

I haven't figured out how I'm gonna turn it yet, and it probably won't even work, but it was kinda fun figuring it all out. I estimate about $35.00 for everything.

This is my pathetic drawing:
closedloop.jpg


The blue part is the HDPE cylinder... each hole through the diameter is 90 degrees from the next. So on the bottom half, the suction and discharge always stays the same. On the top, it alternates.
The holes are sized so that the pump is never actually blocked off, but inbetween cycles, it kind of short cycles... giving me a nice sinusoidal wave... well, that's the idea anyway.

My tank is inwall, so the only place I had for a closed loop is on the ends... I was going for a side to side motion.
 
That's an interesting idea... all of them I mean! Could someone explain in a bit greater detail how the reed switches would work? Would they trip a timer-relay and stop the OM from rotating for a set period of time?

I am waiting on a few parts to arrive from the ebay sellers I've bought from, after which I should be able to go to Home Depot and buy the rest of the parts. I can't make these last few purchases without knowing measurements of some of these parts... I'm still thinking it may be two weeks before I can test drive something.
 
<a href=showthread.php?s=&postid=11140104#post11140104 target=_blank>Originally posted</a> by BrainBandAid
My plan was obviously modeled after Weathersons, but I had an idea to have the valve direct the suction and discharge of the pump, and alternate as it turned. This would (hopefully) create a greater back and forth motion, and to just be different.

But I thought of using PVC as well... the only thing I had access to that most people might not is a lathe... but everything else was bought at either a hardware store, or ebay, and worked with everyday tools. And maybe a drill press.

I thought I had more pics, but this one is the HDPE cylinder inside the clear PVC pipe (2in. dia), and the end-caps.
Jan07021.jpg


I have since shortened it a bit, drilled the holes though the pipe and cylinder, and glued threaded PVC adapters (slipXthread) over the holes in the pipe. For the adapters, I first ground out the rough shape of the pipe on the slip side with a dremel. Then I wrapped another section of 2in PVC in sandpaper to get the adapters down to size. (That took a while)

The larger diameter section of HDPE that pokes out has been turned down to about 5/8 in. to facilitate a standard size ceramic shaft seal. I drilled a hole in the flat end-cap for the 5/8 dia. shaft, and glued a PVC ring (that fits over the stationary seal) over that hole.

I've gotta find those other pictures cuz' I don't think I'm explaining this right...

Anyway, I glued the end caps on, the one with the plug lets me pull the cylinder in and out.

I haven't figured out how I'm gonna turn it yet, and it probably won't even work, but it was kinda fun figuring it all out. I estimate about $35.00 for everything.

This is my pathetic drawing:
closedloop.jpg


The blue part is the HDPE cylinder... each hole through the diameter is 90 degrees from the next. So on the bottom half, the suction and discharge always stays the same. On the top, it alternates.
The holes are sized so that the pump is never actually blocked off, but inbetween cycles, it kind of short cycles... giving me a nice sinusoidal wave... well, that's the idea anyway.

My tank is inwall, so the only place I had for a closed loop is on the ends... I was going for a side to side motion.

It's a good idea - but one thing i think you should reconsider is the intake side of the pump. When the drum rotates slightly and closes off half the port on the pump intake, the pump is going to cavitate. You're basically restricting the input to the pump momentarily between port openings - which is a bad idea.
 
<a href=showthread.php?s=&postid=11138773#post11138773 target=_blank>Originally posted</a> by H20ENG
There is room in the drum to recess a little magnet if your careful, then epoxy fill the hole. You'd have to mill a small pocket for the switch too unless the magnet was super strong.
4 magnets, even better:)

We had this all figured out a year ago but never tried it. IIRC drill the screw holes for the om deeper to fit the reed switches. Then use hollow screws for the little wires to go through. Add one magnet to the drum.
The reed would control 12vdc - to the timer and open the nc contacts for a preset time, Then it would go back NC and move to the next switch.

Don
 
Maybe I could say this better.... the holes in the cylinder are sized so that before the suction (or discharge) is blocked off, the other side of the suction is opening, so it would never actually be blocked off. I have yet to test it, so you may be right, but there was a plan for that.

Picture the holes in the drawing about twice as big. That might cause the flow to "re-circualted" too much, I don't know.
 
If the drum is rotating, even if the holes went all the way through you would have to have a hole that was exposed to the suction fully in order to prevent it from cavitating as Pbrown3701 has stated.

The return side doesn't matter so much as you can restrict this and it won't affect your pumps internal part so much. When you starve a pump for water, bad things can happen. You can spin impellers off, melt the diffuser or seal plate, trip breakers, etc. You get the idea.
 
<a href=showthread.php?s=&postid=11094488#post11094488 target=_blank>Originally posted</a> by hahnmeister
You might consider weatherson's alternative...
http://www.cvreefers.org/showthread.php?t=248

I have one of the Hayward 3-way valves and actuator... scored it off ebay for $30 a while ago. Still havent used it for anything... brand new though. The valve is very strong, and makes a loud 'whir' and 'pop.click' every time it rotates 90/180 degrees. So unless you have a basement sump-room or dedicated 'fish room' where noise isnt an issue, it may not be for you anyways. A continuous 1rpm motor like weatherson's design will be much quieter.
Yah...if you have 200.000 in equipment :D
 
<a href=showthread.php?s=&postid=11094488#post11094488 target=_blank>Originally posted</a> by hahnmeister


I have one of the Hayward 3-way valves and actuator... scored it off ebay for $30 a while ago. Still havent used it for anything... brand new though. The valve is very strong, and makes a loud 'whir' and 'pop.click' every time it rotates 90/180 degrees.

Hahn,

Which actuator do you have? I have a EVR2 K - have you found a double circuit relay for it, or another way to control the actuator?
 
<a href=showthread.php?s=&postid=11246822#post11246822 target=_blank>Originally posted</a> by wizsmaster
Hahn,

Which actuator do you have? I have a EVR2 K - have you found a double circuit relay for it, or another way to control the actuator?

What do they need for control?

Don
 
Back
Top