Euro-Reef DIY clone.

You can also use the telescoping repair couplings, or the double compression couplings to set your water level if its an external skimmer. You guys with your in sump akimmers are lucky:)
 
I looked at the repair couplings, but the 1.5" are HUGE. They look ridiculous. I never thought about the double compression ones, though...they might look pretty good.
 
Heres a 1.5" double comp. on a skimmer I just finished. They arent that bad. Plus, they seal tight for external applications.

14095The_TOMBSTONE.jpg
 
Heres my idea for a tapered neck:
1) Take a your flat pc. and drill your top/small hole in the center (Iwould drill U/S to compensate for stretching).
2) Set plastic on open end of large coffee can in the oven and place a heavy ball (I have a 6" dia. stone ball from Pier 1 imp.) in the hole.
3) Turn on oven and monitor.
4) When "stretched" to where you want it, take out of oven and trim the square pc. (large dia.) to your reaction chamber dia. using router.
5) Trim small hole to proper dia..
 
I've noticed on oler ER models that the tapperred necks and the main tube they connect to, have a 45 cut on the to allow a tighter fit.
 
I would use the can idea, but use a smaller (slightly larger than your neck tube size) can to push the center in. That way you still have a flat piece to glue your tube to.
 
These are great ideas. Do you think the can will heat up too much and burn the acrylic? What temperature do you put the oven on?
 
I think using a heavy ball would give a more uniform taper. You could also go to a smaller ball after using the big ball to give it more of an elongated look like the ER's have.
 
I THINK they rate the acrylic at 180 deg F so it would have to be much more than that. I would start the oven at 180 and then increase it by 20 deg. at a time, maybe with 10 - 15 min. in between and keep a close watch. Don't forget to take notes.
 
SHOmuchFUN said:
What about heating it in the oven and rigging something to a shop vac and creating a vacuum?



The air flow might cool it down too quickly. Plus you would have to handle it, allowing for more chance to mess something up.
 
H20ENG said:
I would use the can idea, but use a smaller (slightly larger than your neck tube size) can to push the center in. That way you still have a flat piece to glue your tube to.

I see what you mean by having a flat pc., you mean at the big end right.? I was thinking that if you took the router with a jig you could create a small lip. I think (at least I am) we are trying to get away from ANY (obstructive) flat surface between the reac cham. and the col. cup.



Maybe I can put 50000000 more points in 50000000 seperate replies.

I'll stop now.

Or at least FOR now.
 
I just finished doing EXACTLY what you guys are wanting to accomplish with bending the plexi. This is how I did it and its WAY easy!

My skimmer body is 6" acrylic tubing. So I cut two 6" holes out of two 12"x12" pieces of plywood. I then put my piece of acrylic sandwiched between the two pieces of plywood. Then you just slap the sandwiched acrylic into the oven at 300 deg F for 10-15 minutes. At this point the acrylic pretty flexible. I took out the sandwich and used the same plexi tube that was reserved for my riser tube and pushed the heated plexi down in the center of the 6" hole. This gave me a nice gradual incline. It also left a flat part that I could glue the riser tube to. You only have about 20-30 seconds to move the plexi into shape before it starts to harden. I then cut a hole out of the flat part where I glued the riser tube.

I have a bunch of pictures that I'll post tonight after work. That should help a lot to explain what I did. It actually worked quite well.

I have a quick pic of the finished skimmer with water filled up to the top of the thermal-formed reducer (plus a little water in the collection cup on the right side). Its not the best picture for showing the reducer I made...but it'll give you an idea for now at least until I post other pics.

skimmer_foam3.jpg
 
Awesome...I am going to give this a try tomorrow. I will post pictures after to show how it turned out.

Thanks, bobn4burton!
 
I think you'll have some good results pikey because it really is VERY easy to do...

Check back tonight or early in the morning and I'll post my pics of the process...It'll make it much easier to see exactly what I did. I can't post them until later tonight cuz I'm going to a Utah JAZZ game tonight. I'll post them as soon as I get home though!

**EDIT**
I'll probably post a new thread with my whole DIY skimmer pics as well...so watch for that cuz its my first one and I'd appreciate any pointers you all have!
 
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