Idea for Faux sand bed. Envirotex Lite high gloss finish.

spamin76 said:
I would think that tempered glass would be pretty resillient to the heat change caused by the epoxy... Is it possible that the tank already had a defect or something?
I missed it if he said the bottom was tempered glass. If so, then I agree that the heat would have been an unlikely cause for the failure. I know, though, that with my custom 6'x2'x2' eurobraced glass tank a tempered bottom was an upgrade. I upgraded to a tempered bottom because of the added strength and the fact that I have a lot of holes for a closed loop.

Keep in mind, folks, that epoxy is what the most durable surfboards are coated with. Polyester skinned surfboards are more common, but the really bulletproof boards are skinned with a reasonably thin membrane of epoxy over urethane foam and take a serious beating before they crack. A surfboard can go from the hot sun on top of a car rack to the brisk water of Northern California without any fear of cracking.
 
RonSF said:
Rich-
If it was caused by heat, you might actually be making matters worse by heating one portion of the glass independently of another. I would think that the solution would be to do it in thinner layers so that the heat would be more dissipated, but evenly distributed across the surface of the glass. [/B]

Yep - I meant cast three sections outside of the tank. Sorry I was clear!
The thought of the epoxy heating the silicone joints makes me uneasy.
 
Lefty said:
Sorry I was clear!
LOL
Sounds like a good plan, though. I'd think that a final layer of epoxy and sand over the joints, once the three pieces are in place, would make for a safe and attractive gameplan. The part that I can't decide is whether I'm concerned enough about trapping ugly and harmful detritus between the FSB and the glass to cast in place instead of making it a drop in bottom. The cast in place method is bound to look better and be less maintenence, but it is a pretty big commitment in a new $2k tank! Ah, the quandries of being at the bleeding edge of progress.
 
:D
I think the risk of trapping detritus is less with pre cast FSB sections, that it is with Starboard - the Starboard bends while the epoxy won't. Also, I just cant see it trapping any significant amount of detritus.
I am also concerned about weight of a cast in place FSB in regards to moving the tank!

Now...on to the bleeding edge of circulation!
 
I've tried the epoxy method in a 100 gallon tempered bottom, and a 40 untempered bottom- heat from curing was never an issue. . . but weight was (added about 30-50 pounds to my already 120-160 pound tank!)
 
My tanks bottom was not tempered. I really think it was from the very cold tap water that I put in the tank. Winters get very cold here and the cold water supply makes the water even colder.


The thing is I heard cracking all over the tank. I could see the cracking of the epoxy pulling away from the tanks edges.



The thing is it only cracked on the right side of the tank. Was this the weak spot of the glass? I would have to say yes because glass will crack in the weakest spot and then spread.


I posted this in hopes that nobody else has to go through what I did and loose a tank of this size.
 
I'm still waiting a few more days for mine to cure. Although hdtvguy's experience has made me nervous, I'm optimistic that my tank will be fine. I'm planning to fill it this weekend. I'll report back on what happens either way.

Jay
 
I'm still planning to go this route on my 120. It's 1/2" acrylic all the way around, do you think I'll have any problems applying the epoxy directly to the bottom, or should I use some 1/4" acrylic on the bottom?
 
pickle311 said:
I'm still planning to go this route on my 120. It's 1/2" acrylic all the way around, do you think I'll have any problems applying the epoxy directly to the bottom, or should I use some 1/4" acrylic on the bottom?

Sorry I have no experience with acrylic.
 
Well I moved the tank out of the house tonight got someone to haul it away:(

I took some pictures of the bottom before we got it out of the house.

<img src="http://img.photobucket.com/albums/v248/240FOWLR/DSC00002.jpg">


<img src="http://img.photobucket.com/albums/v248/240FOWLR/DSC00001.jpg">



<img src="http://img.photobucket.com/albums/v248/240FOWLR/DSC00006.jpg">
 
<img src="http://img.photobucket.com/albums/v248/240FOWLR/23c49979.jpg">



<img src="http://img.photobucket.com/albums/v248/240FOWLR/ccf512f7.jpg">


<img src="http://img.photobucket.com/albums/v248/240FOWLR/d497a624.jpg">
 
Holy crackling fish tanks Batman!
Just finished mine & got everything in place this weekend & now you guys got me worried!!!!

Method to my madness:
Step1: Cut eggrate to size of fish tank bottom. Hopefully this will provide relief of pressure points & less chances of cracking. Used 2 pieces for this...that meet in the center. I had eggcrate around, what could be cheaper?
40074000.jpg


Step2: Fill in eggcrates with crushed coral. This allows for a lighter piece, not all of the spaces in there are filled, there is some room to breathe. Not every square mm of expoxy/crushed coral touches the glass (hopefully helps in the prevention of cracking.....heck I could be fooling myself). The partitions of plastic allow a little further resilience. Plus I had a ton of CC waiting to be used for something...finally!
40074001.jpg


40074002.jpg


Step 3 Let CC to slightly dry, enough not to disturb it & apply a coat of epoxy/fine sand. Apply sand sifting method at end. By this time too drunk to worry about pictures!

Step4
-let cure for 4 days
-pour in COLD water, yea I just realized this now. Didn't really think about the cold water, but actually was listening for cracking sounds. Remove cold water & pour in more & let sit over 2 days.
I only filled the tank about 4" high, maybe this was the trick? Maybe it was the crate/cc?
-fill up your tank & PRAY!
40074003.jpg
 
Wow. Those are mind blowing cracks. I've never seen a crack in glass quite like the serpentine one in the bottom of your second photo.

It looks like the resin separated from the glass around the edges. Perhaps it was just the shock of the cold water causing the epoxy to contract that pulled on the glass and induced the stress? I think others may have speculated about that, but these pictures seem to show that something pulled the two apart. I can't imagine the density of the resin and sand would be light enough for it's own bouyancy to pull it upwards enough to lift from the glass, so something caused this. The fact that there are multiple unconnected cracks means that there was distrubuted stress, too, not just in an isolated area.

hdtvguy: Thanks for posting the pictures. I know it must be pretty painful to dwell on.

FastUno: Yours looks like it turned out well (knock on wood). How much depth do you think there is above the eggcrate?
 
I am thinking about doing a drop in acrylic bottom - this makes me a tad nervous. I might make a mold of the tank. Not sure yet. This whole deal with HDTV guy makes me a bit nervous - I hope it's some consolation HD that you may have saved other peoples tanks from the same fate :( Sorry you had to be the one to have it go bad.
 
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