I have been asked about the LED cannons I am making. I posted on another forum, so I figured I would post here as well, in case anyone wants to build on it in the future. It is pretty simple.
This is what I used to make the LED cannon. I am sure I will miss something, so let me know if you have any questions. Even though I picked up some things at other places, you can purchase everything from Amazon.
Enclosure -
Amazon.com
Heatsink -
Amazon.com
10k 100w COB LED -
Amazon.com
LED Driver - Must use this constant current driver for these LED's -
Amazon.com
Thermal paste -
Amazon.com
120vac fan to replace 12v fan -
Amazon.com
1/2" squeeze connector(I picked these up from Lowes) -
Amazon.com
10' 16/3 Electrical cord(I picked mine up from Walmart) -
Amazon.com
Wire Nuts(Lowes) - smaller yellow or orange wire nuts rated for 16 gauge should do
I drilled ventilation holes in the enclosure's back and on the sides. Also, there are a couple of smaller holes to mount the LED driver. One of the holes contains the squeeze connector. This ensures that the wire will not pull on the connections within the enclosure.
I replaced the 12vdc fan that comes with the heatsink with a 120V fan. This way, the 12V fan doesn't need another power source. Plus, the 120 vac puts out much more CFM air flow.
Heatsink with 12v fan
Remove the 12vdc fan and now take the opportunity to remove the aluminum shavings when they tapped the aluminum for screws. To slide between the grills, I used an old hotel card.
Installing new 120vac fan - Pay attention to air flow signs; otherwise, you'll be doing it twice.
Drill a hole large enough for the fan. The fan will be mounted to the enclosure's cover, while the fan grill will be placed inside to support the fan. I removed the fan grill and used that as a template to drill the holes for the screws. There are four holes for the screws and one hole to route the wiring through.
Enclosure cover with Heatsink and fan mounted
Cut the extension cord end off, run it into the enclosure through the squeeze connector, and clamp it down. The extension cord should be spliced and wired to the LED driver, and the fan wiring should be T-tapped into the connection. This way, when the power turns on, the fan will also turn on.