Kalk Reactor

DMBillies

Active member
I am trying to build a kalk reactor as I am having trouble keeping my pH up without one. Now that I have my ACjr up and running with the pH probe, I fully understand the extent of the problem (taking my measurements at night, I always knew my pH was a little low, but I never realized how much it really dropped during the night).

I have an old phosban reactor I wanted to commit to the project. The first problem is that the old O-ring got stretched out, so I need to find a new one. It is not a name-brand two little fishies design, but it may be the same size (if it is, finding one may be easier). Anyway, the o-ring is 4 inches in diameter and the groove for it is 3/16". Anyone know where I might find something that fits that bill?

My next issue is whether I really need a mixing pump. Since I evaporate a pretty good amount of water in a day and my pump area is relatively small, my osmolator pump runs every few minutes (every 15 probably at the most). I was thinking if I drilled a few little holes at the bottom if the tube that goes down through the reactor, the pump would have a place to shoot little jets of water into the kalk. I could then use the output that comes out at the top to go to the sump. In other words, I would not need to drill and seal any holes in the reactor body except maybe a place to put a union on top for quicker filling. Obviously this is easier to build, requires one less pump (which I'd have to buy because I don't have anything small enough), and makes it possible for me to easily revert the kalk reactor back to phosban or carbon. Any really obvious flaws in this plan? Won't be enough mixing? Give it a try and if it doesn't do what I need it to, add the pump later?
 
Drilling the holes at the bottom should be fine. I drilled mine so they don't shoot straight out but at an angle so things swirl and mix when the osmolator pump goes off. The main problem is I think the phosban reactor is probably too small to use as a kalk reactor unless you plan on changing out the kalk pretty often. My bet is you'd end up shooting slurry into the tank rather than saturated kalkwasser. I use a 20" high thing I made and the kalk mixes up about 1/2 way or more depending on how long the pump stays on. It's probably worth a try, but you may not be able to stock it with much powder.
 
Jack-
I thought about that and you may very well be right. I'll have to just give it a try. I need to find an o-ring for this thing to ever use it again anyway, so it won't cost me but $2 in plumbing parts to hook up.

Brian
 
Ok, I got an o-rings from McMaster Carr (www.mcmaster.com). I have to say I am thrilled with the speed that they got here. That website seems to have everything so it is probably a great resource for DIY...

I got the "kalk reactor" up and running. I noticed that the flow was really restricted on the output end and it was so slow it wasn't stirring up the kalk in the reactor at all really. I was using a air tube check valve (the blue ones with the rubber inside) to keep kalk from backflowing into my topoff container. Taking it off fixed the flow problem and now I've got some nice stirring going on.

I have to let it run for a while and see how well it keeps it stirred and whether the effluent has too much kalk in it to see if it is going to work. That said, I'm worried that I will get some back backflow once my topoff container gets lower. I'm afraid it will basically siphon water out of the kalk reactor. I've heard this is very tough on pumps and would like to avoid it. Any ideas for fixing it? Using a different check valve? I'm running an osmolator, so putting a more powerful pump on and running through the check valve is not really an option. Thoughts?
 
I use a ball & spring check valve (heavy duty) that works fine in my setup. I think it fits 3/8" tubing instead of 1/4".
 
I got it from Rock City Machine downtown. I can't find a picture. It is black and it unscrews in the middle so you can clean it or replace parts. It has a stainless steel spring and a ceramic ball inside. It has worked flawlessly for at least 2 years now.
 
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