jdieck
New member
There are several reasons why a reactor flow stops, Plugged effluent valve with residues, settlement of the media which may reduce the pressure etc.
In general IME there are three most common reasons:
1. Plastic valves that change settings with room temperature. The best (Shall say least problematic) valves are the needle PVC valves.
If you do not have them replacing the effluent valve for a needle valve will help stability. Try:
http://www.usplastic.com/catalog/pr...SPlastic&category_name=15615&product_id=15616
2. In case of reactors with top mounted recirculation pumps, accumulation of air or CO2 on top of the reactor chamber makes the pump loose priming. Ensure that the bleed line comming out of the top of the chamber is slightly open so any accumulation is taken out.
3. Lack of stable inlet pressure from the feed. Also IME feeding by gravity or from the return line is more instable than feeding with a powerhead.
Gravity or self feeding by the recirculation pump is subject to variability from water levels and the pressure in the discharge of the recirculation pump which changes with the media level, grain size and settlement. The feed from the return line pressure might be too high for the reactor whcih may leak and if you limit the input with a valve it is extremely difficult to maintain it stable because even the plastic needle valves are not sensitive enough to maintain constant flow.
I have tried the different methods and I found feeding with a powerhead directly nto the suction of the recirculation pump works the best. It seems that as the powerhead has more volume flow than what the reactor will take and given the centrifugal characteristics of those any changes in internal pressure in the reactor are compensated authomatically by the powerhead. I use a maxijet 1200 to feed my reactor and it works like a charm.
Let me know how it goes.
Jose
In general IME there are three most common reasons:
1. Plastic valves that change settings with room temperature. The best (Shall say least problematic) valves are the needle PVC valves.
If you do not have them replacing the effluent valve for a needle valve will help stability. Try:
http://www.usplastic.com/catalog/pr...SPlastic&category_name=15615&product_id=15616
2. In case of reactors with top mounted recirculation pumps, accumulation of air or CO2 on top of the reactor chamber makes the pump loose priming. Ensure that the bleed line comming out of the top of the chamber is slightly open so any accumulation is taken out.
3. Lack of stable inlet pressure from the feed. Also IME feeding by gravity or from the return line is more instable than feeding with a powerhead.
Gravity or self feeding by the recirculation pump is subject to variability from water levels and the pressure in the discharge of the recirculation pump which changes with the media level, grain size and settlement. The feed from the return line pressure might be too high for the reactor whcih may leak and if you limit the input with a valve it is extremely difficult to maintain it stable because even the plastic needle valves are not sensitive enough to maintain constant flow.
I have tried the different methods and I found feeding with a powerhead directly nto the suction of the recirculation pump works the best. It seems that as the powerhead has more volume flow than what the reactor will take and given the centrifugal characteristics of those any changes in internal pressure in the reactor are compensated authomatically by the powerhead. I use a maxijet 1200 to feed my reactor and it works like a charm.
Let me know how it goes.
Jose