let the insanity begin

Here is a crazy idea.. and bare in mind that I have probably been up a tad too long today...

Call your local welding supply company and ask how much it would cost to have a large container of liquid nitrogen supplied each month...

I know you are saying ... What! Liquid Nitrogen!

But, let's try this.. electricity will cost $XXX per month for the blower/compressor and LN2 is fairly cheap, but we would need to figure out how much gas is required to operate the deep water airstones. As the N2 evaporates, it generates pressure, expands (a lot!), and thus drives the airstones etc. This would solve the deep-water problems. For the shallow water issues, you could still use the blowers. At the same time, it requires a fair amount of heat to boil the N2 (perhaps a small loop could be incorporated to cool a small portion of the tanks, but I would not count on too much of this benefit).

Perhaps this would allow you to focus on the cultivating of corals and not too much on how to generate bubbles at deep water depths - and you will not need to be a mechanic when that new compressor/blower breaks again. And instead, you would just call the gas company to come out and refill your dewar.

If this idea works out to be viable, you will want to purchase your own dewar because the rental charge is where the gas company really makes its money, the LN2 is cheap!
 
my wife read my post and asked what is a dewar? it is a vacuum insulated flask that they keep really cold liquids in - liquid nitrogen's temp is about -200C.

LN2 = liquid N2 = liquid nitrogen
 
don't think that a regular compressor is the way to go but for what it is worth belt driven compressors don't release oil in the line. It's what I used for spraying water based poly (for that sole benifit). If you go this route would be better for this application than the "direct drive" variety.
 
DKKA- so, you like the way luft performs? (adjustability, output, maintenance) What type of application are you using it in? (in a skimmer? At what depth? What sort of diffuser? Just one diffuser or multiple?) My thoughts on getting just one was for the sake of comparison, plus the fact that they were recommended by Calfo. The disributor can get them for me at about the same price I found online for the least expensive one, the difference being I don't pay shipping from the distributor.


camarojweed- Thanks for the empathy. There isn't a doubt wether a compressor could supply the psi. One of the questions I wondered about is the volume required to supply air to 44 skimmers, about 150 outlets for the air lifts, and another 30 - 40 for the water prep barrels. According to the guys at Aquatic Eco, I need 2.2 cfm total @ 4 psi to run 44 skimmers if the limewood diffusers are new/ unclogged. As the diffusers become clogged over time, the pressure need goes up a little. For that part, the linear piston pumps seem to me to be better suited to the application. One of the few pieces of knowledge I do have is that LPP's are self regulating (typically) and repsond to slightly higher resistance/ demand by increasing the stroke length of the floating piston. (so Chris, That e-bay LPP sounds plausible). Also according to Aquatic Eco, to run 190 outlets for all of the bubbler lines (no diffusers), I need a total of 66.5 cfm at a consistent pressure (they say probably around 1.5 psi). I do have an old compressor in my garage that I got from my late brother-in-law (by marriage) but I just haven't done any research on them and don't know enough about them to try one for this application(s).


H2OENG- I recognize the names of McMasters as well as AREA, so I'm sure I looked at their stuff during the research phase. Keeton kinda sorta rings a bell, but I don't have them on my favorites list so I either didn't look, didn't like what I saw, or have long since deleted them. By this time, some of this research was done almost three years ago. (GOSH, has it really been a year since I started building? I'm way behind schedule.) I would, at this point, agree with not using a compressor. I don't know enough about them, (of course, I don't seem to know enough about blowers and LPP's either), and even the possibilty of oil (or oil vapors) getting to the tanks is enough to deter me. Plus, I just don't think it would look "right" to have a compressor sitting there in the greenhouse. I have really been enjoying the quietness of not having a blower running and I know compressors make allot of noise. Maybe the best option here is to have the first blower repaired (it had an output of 70+ cfm), return the smaller blower (was going to do that anyway), and get one of those LPP's off of e-bay for the skimmers at about 1/4 of the cost of buying one of a similar size/output from a supplier.


melev- I didn't know Calfo thinks you're crazy. Darn it, now I have to ban you from my thread. :lol: I hope you catch the lol behind that, I really do enjoy having you around. You have allot of good ideas and have contributed much for all of us, and not just here, but for all of RC. Granted, Calfo has tons of experience and knowledge, but I don't talk to JUST him and I don't take everything he says as gospel. I find several sources who all seem to have the same opinion. There is just too much that can be (mis)inferred with text comunications, and things that might work in one application that don't in another. (Plus I seem to have this need to go ahead and find out the hard way for myself anyway, no matter what anyone else tells me :p ).

I'm positive there aren't any leaks or obstructions in the blower manifold. Leaks I should be able to hear and I dont think a leak made by a void in a glue joint (not likely anyway, I've passed literally hundreds of pressure tests on my plumbing work) or leaking thread would make enough difference to really affect the output reaching the air lines. I have had the manifold running with open ends on a few occasions, (like when I was first setting it up or making alterations and after drilling and tapping for all of the outlets to blow the pieces of plastic shavings out of the manifold), so there arent any hindering obstructions. The over heating was probably due to the small number of outlets I was running combined with pushing the pressure too high in an attempt to push the skimmers. This second blower, I believe, is just undersized (20 cfm @ 1 psi). Seems like most of the people I'm talking to at the companies are not familiar with applications (salesman) and don't have engineering back up. The few engineering companies I've taked to either don't want to touch the design (to "small of a project for them) or have given me the outlandish recommendations. With Aquatic Eco, at least the guy who emailed me back has an engineer to talk to, is an aquatic biologist and they have lots of experience in setting these systems up.


cseeton- go to bed and get some sleep man :lol: I would know even less about using LN than I do about compressors, but just to play the devil's hand and the interested fool... How much is it going to cost, in electricity or propane, to heat the LN? (and isn't N a gas at atmospheric temps? so maybe I should be asking how much is it going to cost to keep the LN @ -200 C.) What kind of piping equipment am I going to need for the LN? Expansion tanks? Reserve systems? How fast does the pressure fall off as the nitrogen is depleted? Special storage considerations? Hazardous material? Fire/explosion hazards? How will N affect the ability of the bubbles in the skimmer to attract proteins? (I do know that our atmosphere is like 78 % N and I believe it is mostly diatomic (N2) but straight LN might have some affect on surfactant abilities). 'nuff said.
 
szwab- welcome. You must have posted the same time I was writing my above post. Hmmm, that old compressor I have in the garage is belt driven. Having more options is good. You never know when I might have a breakdown and need to "throw something in there" for an emergency back up.
 
melev- I didn't know Calfo thinks you're crazy. Darn it, now I have to ban you from my thread. :lol: I hope you catch the lol behind that, I really do enjoy having you around. You have allot of good ideas and have contributed much for all of us, and not just here, but for all of RC. Granted, Calfo has tons of experience and knowledge, but I don't talk to JUST him and I don't take everything he says as gospel. I find several sources who all seem to have the same opinion. There is just too much that can be (mis)inferred with text comunications, and things that might work in one application that don't in another. (Plus I seem to have this need to go ahead and find out the hard way for myself anyway, no matter what anyone else tells me :p ).

I'm positive there aren't any leaks or obstructions in the blower manifold. Leaks I should be able to hear and I dont think a leak made by a void in a glue joint (not likely anyway, I've passed literally hundreds of pressure tests on my plumbing work) or leaking thread would make enough difference to really affect the output reaching the air lines. I have had the manifold running with open ends on a few occasions, (like when I was first setting it up or making alterations and after drilling and tapping for all of the outlets to blow the pieces of plastic shavings out of the manifold), so there arent any hindering obstructions. The over heating was probably due to the small number of outlets I was running combined with pushing the pressure too high in an attempt to push the skimmers. This second blower, I believe, is just undersized (20 cfm @ 1 psi). Seems like most of the people I'm talking to at the companies are not familiar with applications (salesman) and don't have engineering back up. The few engineering companies I've taked to either don't want to touch the design (to "small of a project for them) or have given me the outlandish recommendations. With Aquatic Eco, at least the guy who emailed me back has an engineer to talk to, is an aquatic biologist and they have lots of experience in setting these systems up.

I knew that Anthony used to have a greenhouse set up as an aqua-culture business, somewhere over on the east end of the U.S. (Ohio?) a few years ago, and thus figured he must have encountered or resolved the situation you are dealing with. What about Density_Man? Isn't he running a greenhouse in Florida? My first inclination would be to go ask all the green-house guys what they think. Perhaps even Dr Mac (Pacific East Aqua-cultured Corals) might be willing to discuss it, even though you might be a little competition one day. ;)

Glad you didn't ban me. :D
 
rick rottet said:
DKKA- so, you like the way luft performs? (adjustability, output, maintenance) What type of application are you using it in? (in a skimmer? At what depth? What sort of diffuser? Just one diffuser or multiple?) My thoughts on getting just one was for the sake of comparison, plus the fact that they were recommended by Calfo. The disributor can get them for me at about the same price I found online for the least expensive one, the difference being I don't pay shipping from the distributor.

Rick,

I've used this pump in a number of DIY CC skimmers. Nothing majorly big though (I think the largest one was maybe a 3 footer with the airstone under 18-24" of water.) Currently it's connected to an in-sump skimmer fed from an overflow (a supplemental skimmer to the euroreef). It's been chugging away there for almost 4 years nonstop with no noticeable loss of power. That's unheard of for me with any other hobby airpump I've tried.
I use just a single 3" limewood airstone. It might be able to power 2 airstones, but not fully. I run it wide open.

Also, Jerry (jeyes) has gone through a couple different types of pumps on his two 5 or 6 foot CC skimmers. I know one is a double piston, not sure what the other type is. Might not hurt to get his input.

good luck,

Dan
 
thanks Rick :)
one more thing i forgot to add if you use a double regulator like most do for C02 it'll keep the output pressure constant and turn o when the tank pressure gets low.
good luck
might want to give Tropocorium a call Dick Perrin's systems are all air driven pretty impressive.

Melev: Calfos place in Pennsylvania would love it if he was in Ohio.
 
Wow Rick,
sounds like some trying times.

I did some looking on aquatic eco web site. It looks like a regenerative blower will not provide enough pressure for the skimmers. If your skimmers are 48" and you are running limewood air stones I would guess the pressure you need is at least 75". I did not see any curves for air vs pressure, but I would guess that when they say a blower is 60" that means no air at 60". Kind of like saying the max pressure on a water pump is 20' that would be no water at 20'. For just a guess that would mean you need a pump that is rated to about 150" for the skimmers.

Looks like the linear pumps are in that range. Not sure how much air they put out, would need to look into that more.

I would think the blower would be good for air circulation in the tanks. Be sure to use a big enough air tube. The standard size can be quite restrictive if you want to move a fair bit of air.

I have used the tetra luft pump. I think it is good. I still use mine to supply air to the ozone generator. I used to use it on a 4' CC air skimmer. It worked OK if I used large size air line into the skimmer. I think Jerry's piston pump works better than my Luft. He was definatly getting more air with that than I did with the Luft. I would think a few of those piston pumps would be an OK choise for the skimmers.

I have some of the carbon rotary vane pumps in my lab. They make a fair bit of air at good pressure, but are loud and power hogs. I would not use them on a fish tank. Mine have filters to remove the carbon dust, but the air is far from pristine.

Liquid N2, I think Chris needed to go to bed. If I remeber right price is about $1/gal (might be thinking of liquid He, or what gas used to be). Expands about a factor of 1000x. Pressure should be no problem, not sure how much pressure you would need to liquify at room temp, but 3000psi cylinders are still gas. Very pure, nothing but N2. Now the downside. It is pure N2 so it will not add O2 except from water movment. Since it is pure N2 you will drive the N2 concentration above equilibrium and your fish will get the bends.:eek1:

I hope Murphy dosn't have too many more tricks up his sleave.
Steve
 
melev- one of the reasons I don't take everything Calfo says as gospel, he never seems to talk about any problems he (might have) had. He also says he ran all of that stuff I mentioned above and used about $8 per month in electricity for his blower. The first blower I had was 1.15 horsepower, pulled about 16 amps and was costing roughly $100 per month. (16 amps X 120 volts = 1920 watts per hour. 1920 watts X 24 hours = 46080 watts per day. 46080 watts X 30 days = 1382400 watts per month, or roughly 1382 KW per month X $.06988 per KW = $96.57) Now how and where he got a blower to supply all of that stuff for roughly 1/12 of the cost in electricity???? He says he used an E.G. Rotron which I have researched and they are not any more efficient or powerful than what I was running. We already know I need about 66 cfm of air just to run the airlifts and prep barrels. Even the 1/3 horsepower blower that I am going to return only puts out 20 cfm. I don't think electricity has gone up 12X over the last several years since he has been in business. Maybe PA has much cheaper electricity, but it still doesn't account for him saying that my 1+ horsepower blower was "huge". (shrug)
I have and do talk with some of the other "greenhouse guys" both here in the thread and behind the scenes like Calfo, scubadude, Treeman.



szwab- I've been to the Tropicorium during my research. Thanks for the tips with the compressors.


tschopp- The linear piston pump that H20ENG was talking about was like 4 cfm @ 5psi, should be good enough to run all 44 skimmers plus some. According to Aquatic Eco's calculations, I need about 2.2 cfm @ 4 psi to power 44 limewood diffusers if they are new/unclogged. I am definitely leaning that way at this time.
 
Rick,
Have you looked into the Aquatic Eco fine pore stones? Almost infinitely cleanable, where the limewoods need replacing every couple months. They use more air per stone, though. Look at Mojoreef and others on reeffrontiers.
One compressor for 44 skimmers is probably a stretch, even with limewoods...

Szwab,
Not throwing stones, just FYI:
A belt driven compressor is not neccesarily oil free. Many belt driven compressors are oil lubricated. A lot of the cheaper comressors nowadays are oil free, with carbon or Oring piston rings.
 
H2OENG- Yes, I asked about them when I sent the first email inquiring about their recommendatons for my air system(s). He says they are a fused silica glass type and work fine, but usually they recommend the limewoods for skimmers. (???)... (probably because they can keep selling them to people as they need replaced). At the price ebay has the linear pumps for, I could get two, and had planned on doing that anyway just to have a backup. Even getting three of them would be less expensive than any of the ones of the same size I have seen on line. Are the ones you were looking at on ebay from Aquacave?
 
I believe so, and a few others.

http://search.ebay.com/linear-air-pumps_W0QQfkrZ1QQfromZR8

I would go with the fine pore stones. They are one step above the "super fine pore with SS for use with ozone only", or make the "awesome KW diffuser" basswood box stone. People have raved about the performance and ease of construction. Sorry dont have the link, but a quick search should find it.
 
Rick - Should you decide to go this way, I have a couple of chunks of basswood out in the garage you are welcome to. Let me know and they are yours.........
 
I have seen those basswood boxes, I think on a snailman link. I think they would be fantastic. I may try them a some point, but it's probably just as efficient, (time and money) after getting the little airline nipples, glue, wood and building 44 per month, to just buy the limewood for the price I get them for from the distributor. It would probably be a decent trade off right now while there are only 4 skimmers running, but at some point, it would become more work and expense than it's worth (to me). I don't own a table saw either, although it is no problem getting access to one. It probably would be worth my time to invest in the fine pore fused glass ones also and clean them as required. Thanks for the tips, links (and the offer, Bill).
 
Rick, did you ever figure out how to get the rust out of your input water? If not I found this unit on ebay while buying my RO unit and thought it might work for you here check it out. BTW I love your project!

This will treat water with levels of iron up to 20 ppm and sulfur up to 12 ppm. The iron and sulfur are oxidized in the Greensand and trapped in the media until flushed off by the control valve every 2-3 days. This unit will do an excellent job in filtering, cleaning, and making your water safe to use.

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&category=3191&item=5906206598
 
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