Not sure if it's been mentioned yet, but when I mix salt using RC, I make sure the water is close to 78 or current tank temp, aerated for a few hours and a strong enough pump for the size container I'm using. So 10 gallons might get a Maxi-jet 1200, but a Brute trash can will definitely get something like a Rio 1100 or mag 5 to really get things mixed up and not settling out on the bottom. As for the brown sludge, I'm assuming that between mixes you are thoroughly cleaning out your container to get any residue out that could case bacteria growth? I will sometimes soak in hot diluted vinegar water to help break it up and wipe dry until it's time for make up water again. If you store the make water in a water tight container absent of light, it should inhibit further growth of that sludge until you are ready to use it.
The main drawback in RC that I have noticed over the 5 years I've used it is sometimes the low Ca, like 380 ppm, but Alk is normally high, like 11.2, I will take those tradeoffs any day.