Oh goodness. I had no idea that MDF had such a fan base.
I have used it plenty myself, and am also alive. I really do not have any ill will towards MDF, and I even said that I use it all the time for shop projects and shelves. I thought I read somewhere that the dust was harmful and I always get masked up when I'm using it because it makes such a mess, even with dust collection and filtering running.
A search on 'MDF' and 'toxic' brought up a few links - this one is amusing because it's more about unions than the MDF.
http://www.hazards.org/unioneffect/articles.htm
In October, HSE was accused of protecting the profits of medium density fibreboard (MDF) makers and not the health of workers exposed to MDF's toxic dust.
The criticism, from the Transport and General Workers' Union, followed an HSE press statement that "it is HSE's view that any health risks arising from the use of MDF at work can and should be effectively controlled by compliance with the requirements of the Control of Substances Hazardous to Health (COSHH) Regulations 1994 - there is no need for a ban on MDF."
HSE failed to refer to its own evidence showing few employers observe or even know about their COSHH duties.
HSE's statement came after national TV and press stories linked MDF's chemical constituents to lung cancer, allergies and other health problems.
HSE said that it is hardwood and not the softwood that is found in MDF that is classified as cancer-causing in the UK. Formaldehyde released by the bonding resin, MDF's other constituent, was an irritant, it said.
And then this one.
http://www.workershealth.com.au/facts023.html
Medium Density Fibre Boards (MDF)
MDF is widely used in the joinery and furniture industry as well as in building and housing construction. The major constituents of MDF particle boards are pulverized softwood and urea-formaldehyde resin, both of which are recognized as potential health hazards in the working environment. MDF produces very fine dust during processing and the dust particles act as a carrier of absorbed formaldehyde to the lower airways of lungs.
Wood dust and formaldehyde together have been reported to cause respiratory irritation with symptoms of dryness of throat, rhinitis and eye irritation as well as occupational skin disease. Protective measures for wood dust exposure should be followed when MDF is used.
jp