I'm gradually getting the air cut back to the right amount that my skimmate is now getting to the consistency that I want. I pulled out a little over a quart of skimmate yesterday, but it was still a touch too wet, but much closer to the typical "wet skimmate" than pure water. Not bad, esp. when you consider that I have also been adding ozone at a fairly high rate into the skimmer which typically reduces the skimmate amount. Now I need to find a way to extend the riser tube so that I can crack the skimmer up to full power. If you'd like, I can take pics this weekend and post them on Monday. As for drilling the air valve, I just used a standard drill bit that was the same size as the air valve's threads and then used a metal threaded adapter that had the same threads as the valve to form the threads in the skimmer body. The main thing is to go slow so you don't crack the acrylic. While drilling the hole in the skimmer box, the acrylic actually melts some from the heat and can re-harden as you get close to finishing drilling the hole, making finishing the hole a little tricky. Once the hole was drilled and the threads were shaped, I was able to screw in the new air valve by hand. I also ended up cutting the air valve threads shorter so it wouldn't extend too far below the skimmer box's acrylic.