Originally posted by Mr.4000 ...I used a 2 part epoxy paint that they use on swimming pools that had a life expectancy of 12 years outside so i figured it would hold up that long outside it would last longer inside. I have tons of pictures i will dig up and get posted on here.
Please, pretty please do dig up your old notes and photos. I, and I'm sure others, are very, very interested in how you did things. I'm planning a large tank made of cement and with glazing in the upper portion of the water column in the new house we're building soon. I would like to learn from what you did - both your successes and failures. The little bit I was able to find in the Internet Archives Way Back Machine of your old web site was very enticing! It was exciting to find this thread and wonderful to know that you're back in the swim of things even if tankless!
My background: I've been keeping aquariums for about 30 years and reefs for about ten years. I plan to build everything possible myself, both for financial reasons but more importantly because I enjoy the process. I have experience with construction and concrete as well as glass tanks (and a little bit of building with acrylic tanks).
Some specific questions:
1) How did it work out using multiple layers of acrylic? Did you laminated them? Any problem with this? Did water get between the layers?
2) Can you talk about how you sealed your glazing and issues related to the multiple layers?
3) What epoxy paint did you use on the concrete?
4) Did you use any admixes in your concrete? What slump did you use? Aggregate? Or neat?
5) What did you do about curing of the concrete and pH balancing?
6) Did you use epoxy coated rebar or standard rebar?
7) Did you have any problems with rusting of the rebar? When you cut out the section after dismantling how did the rebar look? My primary concern comes from the salt environment. Did you do anything special to protect the iron from the salt?
8) Did you vibrate or use a self leveling concrete?
9) I saw you mention that you used fiberglass in the concrete. Was it coated? Any issues with it?
10) I saw your note about skylights. I have kept tanks in our southern windows for years with excellent results and am planning to do a sky-lit tank. In our climate overheating isn't an issue and in our location the mountain blocks a significant portion of the western sky. I would be very interested in hearing your thoughts on natural lighting, skylights, etc for reef tanks.
11) Did you ever have any problems with reactions to your tank inhabitants (e.g., stings, hives, bacterial infections, etc) from diving in your tank?
I apologize for so many questions. I have tons more. I am ever so fascinated by your project and wish to learn from it before I embark on my own large tank.
Sincerely,
-Walter
in Vermont